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UG-crate status. AMS TIM - CERN - 15/4/2008 A.Bartoloni, B.Borgia, F.R.Spada* INFN Roma. UG-electronics in the TRD Gas System. UG electronics design history. Replace the TPSxxxx regulators with SEL free LP2989 (UGBS, UGBC, UGFV)
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UG-crate status AMS TIM - CERN - 15/4/2008 A.Bartoloni, B.Borgia, F.R.Spada* INFN Roma
UG-electronics in the TRD Gas System F.R.Spada - UGcrate status - AMS TIM - 25/4/2008
UG electronics design history F.R.Spada - UGcrate status - AMS TIM - 25/4/2008
Replace the TPSxxxx regulators with SEL free LP2989 (UGBS, UGBC, UGFV) Put limiting resistor on Kulites and GP50 power supply lines (UGBS, UGBC) Separate 12V power supply for UGPS and flipper valve (UGFV) Introduce LP2953 regulator to generate 24V for pumps high speed (UGBP) Introduce LP2953 regulator to generate 21V for analog mux (UGBP) Eliminate 3.3V DC-DC converter generate 3.3V from 5V on backplane Introduce Solid State Fuses (SSF) for short circuit protection on 5V, on each module Introduce pull-down resistors on Mosfet gates Introduce differential amplifier on Kulite inputs Eliminate UHVG redesign of backplane Eliminate 2 UGFV and reduce 8 multiple channels to 4 redesign of pcb QM to QM2 modifications F.R.Spada - UGcrate status - AMS TIM - 25/4/2008
UG electronics test history (1) since then, QM1-UG widely used for the TRD gas functional tests (2) SlowControl software used on QM1-UG and for QM2-UG functional tests (3) found a few problems in the FM gas circuit cabling (pumps and spirometer) (4) found some anomalous behaviour in interaction with UGPD - solved F.R.Spada - UGcrate status - AMS TIM - 25/4/2008
ADC/DAC NATIONAL INSTRUMENT EPPCAN BUS POWER SUPPLIES A POWER SUPPLIES B QM2 UG-electronics qualification test set-up TV / EMC CHAMBER UG CRATE GAS SYSTEM SIMULATOR SLOW CONTROL TEST STATION 29V 12V 5V F.R.Spada - UGcrate status - AMS TIM - 25/4/2008
List of operations for qualification tests Time needed to perform all commands: 15 minutes F.R.Spada - UGcrate status - AMS TIM - 25/4/2008
UG crate in the termal chamber F.R.Spada - UGcrate status - AMS TIM - 25/4/2008
UG crate on the vibration plate F.R.Spada - UGcrate status - AMS TIM - 25/4/2008
Termal test profile Before vibration After vibration F.R.Spada - UGcrate status - AMS TIM - 25/4/2008
UG crate being prepared for TV test F.R.Spada - UGcrate status - AMS TIM - 25/4/2008
TVT temperature and pressure profiles F.R.Spada - UGcrate status - AMS TIM - 25/4/2008
EMC test setup F.R.Spada - UGcrate status - AMS TIM - 25/4/2008
EMC test setup UG crate UGPD 5.6V, 12V, 29V from UGPD F.R.Spada - UGcrate status - AMS TIM - 25/4/2008
EMC test setup UG crate UGPD Marotta, pumps & flipper simulator F.R.Spada - UGcrate status - AMS TIM - 25/4/2008
EMC test setup 28V power supply for UGPD F.R.Spada - UGcrate status - AMS TIM - 25/4/2008
Problems encountered during EMC test: CE03: at 15kHz exceeded limit by ≈ 3db Inserted a 500 µF capacitor on 29V line to the backplane Solved RS03: at 60V/m, 240MHZ lost LeCroy communication between UGSCM and UGPD (with UGSCM UG crate ok) Elimination of one ground loop on LeCroy bus at UGPD Shielded 12V and 29V power cables (originally, twisted) Solved F.R.Spada - UGcrate status - AMS TIM - 25/4/2008
Conducted emission around 15 KHz with capacitor on 29V F.R.Spada - UGcrate status - AMS TIM - 25/4/2008
Summary • QM2 was qualified at SERMS, Terni • Both the ESS and the TVT showed full functionality of the electronics, with stability of sensor readings within 0.3-0.4 % in all temperature ranges Full reports are under preparation by the test laboratories • Only two modifications will be implemented to the FM electronics: • one 470 µF capacitor on the backplane connected to the 29V A and 1 on the 29V B to comply with the EMC test • 3K Ω pulldown resistors on RX0A and on RX0B on the backplane to avoid feeding static 5V from UGSCM to RS232 components in the UGBC The required ECO's will be issued • No modifications required by the ESS or by the TVT test • No modifications required by the functionality test performed on the actual gas circuit • The spirometer was correctly read, and the pumps were correctly operated when correctly connected We require that • on the UGPD FM controller S9011A, the grounding 0 ohm resistor for the return line of the 3.3V be removed • on the UGSCM FM the pull-up resistors on RX lines be removed • the power cables between UGPD and UG be shielded F.R.Spada - UGcrate status - AMS TIM - 25/4/2008
UG-electronics schedule F.R.Spada - UGcrate status - AMS TIM - 25/4/2008
BACKUP SLIDES F.R.Spada - UGcrate status - AMS TIM - 25/4/2008
Radiated immunity loss of UGSCM UGPD communication 60 V/m F.R.Spada - UGcrate status - AMS TIM - 25/4/2008
Conducted emissions F.R.Spada - UGcrate status - AMS TIM - 25/4/2008
EM to QM modifications Change power supply: 24V 30V supply for Kulite, Marotta valves, pumps, heaters Pumps power supply: 12V directly from DC-DC converter 24V with step-down circuit 30V 24V Heaters on CO2, Xe vessels on/off switches identical to Marotta valves Kulite gauges Dallas T sensors replacing GP-50 T + n. 2 dedicated links to USCM No basic circuit modified (ADC, switches, serial link, …) F.R.Spada - UGcrate status - AMS TIM - 25/4/2008