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ABB Tube Mills

ABB Tube Mills. Reference List January 2005. Asia Metals Tube Rolling Mills. ABB has gone from being out of the market to the undisputed leader in Tube Rolling Mills All green field mills world wide with ABB in the last few years. References in Tube Rolling Mills.

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ABB Tube Mills

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  1. ABB Tube Mills Reference List January 2005

  2. Asia Metals Tube Rolling Mills • ABB has gone from being out of the market to the undisputed leader in Tube Rolling Mills • All green field mills world wide with ABB in the last few years

  3. References in Tube Rolling Mills • 2004 – Piercer Mill, Baosteel, China R • 2004 – Piercer Mill, Chengdu, China • 2004 – Mandrel Mill, Chengdu, China • 2004 – Stretch Reducing Mill, Chengdu, China • 2004 – Tube Rolling Mill, Tenaris - Siderca, Argentina R • 2003 – Tube Rolling Mill, Tenaris – Dalmine, Italy R • 2003 – Piercer Mill, Hengyang, China • 2003 – Mandrel Mill, Hengyang, China • 2003 – Stretch Reducing Mill, Hengyang, China • 2002 – Piercer Mill, Tianjin Pipe, China • 2002 – Mandrel Mill, Tianjin Pipe, China • 2002 – Stretch Reducing Mill, Tianjin Pipe, China • 2002 – Piercer Mill, Baosteel, China R • 1999 – Mandrel Mill, Baosteel, China R • 1998 – Stretch Reducing Mill. Baosteel China, R • 1998 – Tube Rolling Mill, Tenaris - Siderca, Argentina, R

  4. ABB Hot Rolled Reference List January 2005

  5. Hot Rolled Asia Metals Reference List Customer Type Year • Tosa ( South Africa ) Mandrel Mill 1989 • Bhilai ( India ) 4 strand WRM 1992 • Mukandh ( India ) Wire Rod Mill 1992 • Riesa ( Germany ) Stretch reducing Rolling Mill 1992 • Panchmahal ( India ) Bar Mill 1992 • Ushamartin (India ) Wire Rod Mill 1994 • Isibar ( India ) Wire Rod Mill 1996 • Chongching ( China ) Wire Rod Mill 1999 • Dalian ( China ) Blooming Mill 1999 • Baosteel ( China ) Stretch Reducing Mill 1998 • Xingtai ( China ) Wire Rod Mill 1 1999 • Shagang ( China ) Wire Rod Mill 2 1999 • Shagang ( China ) Wire Rod Mill 3 1999 • Baosteel ( China ) Mandrel Mill 1999 • Beiman ( China ) Bar Mill+ MES 2000 • XiangTang ( China ) Wire Rod Mill 1 2000

  6. Hot Rolled Asia Metals Reference List Customer Type Year • Xiangtang ( China ) Wire Rod Mill 2 2001 • Qingdao ( China ) Wire Rod Mill =MES 2001 • Tianjin ( China ) Tube mill (Piercer,Mandrel,SRM) 2001 • Shanghai ( China ) Wre Rod, Bar Mill 7 Garret 2002 • Shagang ( China ) Hot Strip Mill 2002 • Baosteel ( China ) Piercer Mill 2002 • Wisco ( China ) Blast Furnace 2002 • Wisco ( China ) Blast Furnace 2003 • Shagang ( China ) Wire Rod Mill 4 2003 • Xingtai ( China ) Wire Rod Mill 3 2003 • Hengyang ( China ) Tube Mill (Piercer,Mandrel,SRM) 2003 • Hangzhou ( China ) Bar Mill 2003 • Xingtai ( China ) Wire Rod Mill 4 2003

  7. Hot Rolled Asia Metals Reference List Customer Type Year • Tisco ( India ) Bar Mill 2004 • Xingtai ( China ) Wire Rod Mill 5 2004 • Shanghai 5 Bar Mill 2004 • Wuyang Steel Works Plate Mill 2005 • Yikou Plate Mill Plate Mill 2005 • Tiatie Hot Strip Mill 2005

  8. Asia MetalsMajor References - Iron & Steel • 2003 - Blast Furnace, WISCO, China • 2002 - Blast Furnace, WISCO, China • 2002 – Electric Arc Furnace, Jindal Strips Hisar, India • 2000 - Blast furnace, KISCO (Kudremukh Iron & Steel), India • 2000 - Pellet Plant, JVSL (Jindal Vijaynagar Steel Limited), India • 1999 - Sinter Plant, NINL (Neelachal Ispat), India • 1999 – Laddle Furnace, Mukand Hospet, India • 1998 – Electric Arc Furnace, Jindal Steel & Power Raigarh, India • 1995 - Blast Furnace, IMIL (Ispat Metallics), India • 1995 - Slab Caster, BSL (Bokaro Steel Limited), India • 1995 – Laddle Furnace, Tisco, India • 1994 – BOF, RSP (Rourkela Steel Plant), India • 1994 - Slab Caster, RSP (Rourkela Steel Plant), India • 1993 – Laddle Furnace, Tisco, India

  9. ABB-the Strongest Partner in Tube Rolling Almost 100% market share in the latest green field seamless tube projects:TPCO(PM,PQF & SRM)Hengyang (PM,MPM & SM)Chengdu (PM,MPM & SM) Seamless Cooperation with SMS-Meer

  10. Seamless Tube Rolling Mill, Tianjin(TPCO), China • Mechanical Supplied by SMS-Meer • Mechanical data • 1. Piercer Mill • Cone Type Piercer,2x4000kW • 1. Mandrel Mill • PQF type • 3x400kW, 3x600kW, 3x600kW, 3x400kW, 3x400kW • the retainer motors are extremely low inertia • 1. Strectch Reducing Mill • 3x900kW, 2x250kW, 1x600kW • Electrical equipment • 90 engineered induction motors with variable speed ACS600 multi-drives • 2 MV ACS6000 inverters • 2 synchronous machines • 15 degrees inclined installed • Advant RMC controller • Level 2 presetting and recording • Main control pulpits

  11. Revamping Seamless Tube Rolling Mill, Baosteel, China • Three stages project from 1998 through 2003 • Phase 1: • Revamping of Stretch Reducing Mill Automation and Main Drives • Phase 2: • Revamping of Mandrel Mill Automation system • Revamping of Piercing Mill Automation system • Phase 3: • Revamping of Mandrel Mill Main Drive System • Electrical scope of supply • Technological Control • Stomach Control, Crop End Control • Automation OCS – Level 1 • Material Tracking, Sequences, Operator Stations • MES - Level 2 • New DC drives system - ABB DCS600 multidrives

  12. Tenaris Siderca – Tube Mill Revamp LACO1 • Repeat order in 1998 and 2003 • DC Drives revamp • Rolling mill control • Tube impact detection • Adaptative impact drop compensation • Resonance frequency eliminator • Highly satisfied customer • Commissioning and start up finished before schedule • A significant quality increase was achieved due to the impact compensation strategy

  13. Seamless Tube Rolling Mill, HengYang, China • Mechanical Supplied by SMS-Meer • Mechanical data • 1. Piercer Mill • Cone Type Piercer, 2x5000kW • 1. Mandrel Mill • MPM 5 stands • 2200kW, 2x2800kW, 1900kW&900kW • 1. Sizing Mill,12 stands,12x80kW • Electrical equipment • 70 engineered induction motors with variable speed ACS600 multi-drives • 8 MV ACS6000 inverters • 5 MV synchronous machines • 1 MV induction machines • 2 CTP motors are15 degrees inclined installed • Advant RMC controller • Level 2 presetting and recording • Main control pulpits

  14. Seamless Tube Rolling Mill, Chengdu, China • Mechanical Supplied by SMS-Meer • Mechanical data • 1. Piercer Mill • Cone Type Piercer, 2x6000kW • 1. Mandrel Mill • MPM 5stands • 2200kW, 2x2800kW, 1900kW&900kW • 1. Sizing Mill,12 stands,12x280kW • Electrical equipment • 70 engineered induction motors with variable speed ACS600 multi-drives • 8 MV ACS6000 inverters with MV synchronous machines • Advant RMC controller • Level 2 presetting and recording • Main control pulpits

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