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ABB Processing Lines

ABB Processing Lines. Reference List January 2005. References in Processing Lines – 2004 - 2005. 2005 – Continuous Annealing Line, Yichang, Baosteel Group Steel, China 2005 – Hot Annealing & Pickling Line, Jindal, India 2004 – Continuous Galvanizing Line, Group Steel, Malaysia R

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ABB Processing Lines

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  1. ABB Processing Lines Reference List January 2005

  2. References in Processing Lines – 2004 - 2005 • 2005 – Continuous Annealing Line, Yichang, Baosteel Group Steel, China • 2005 – Hot Annealing & Pickling Line, Jindal, India • 2004 – Continuous Galvanizing Line, Group Steel, Malaysia R • 2004 – Hot Annealing & Pickling Line, Shanghai Krupp Stainless, P.R. China • 2004 – Pickling Line, Cockerill, Belgium R • 2004 – Direct Reduction & Hot Annealing & Pickling Line, JISCO, P.R. China • 2004 - Cold Annealing & Pickling Line, JISCO, P.R. China • 2004 – Coil Grinding Line, JISCO, P.R. China • 2004 – Edge Trimming & Dividing Line Heavy Gauge, JISCO, P.R. China • 2004 – Edge Trimming & Dividing Line Light Gauge, JISCO, P.R. China • 2004 – Pickling Line, Acelor Sollac, France R • 2004 - Cold Annealing & Pickling Line, TISCO, P.R. China • 2004 – Wet Flux Galvanizing Line, Jindal, India • 2004 – Continuous Galvanizing Line, Jindal, India R R = revamping TM = Temper Mill in-line

  3. References in Processing Lines - 2003 • 2003 – PushPullPickling Line, Jindal, India • 2003 - Electrolytic Cleaning Line, Orna Steel, Malaysia • 2003 - Grinding Line, FPE, India • 2003 – Tension Levelling Line, Baoxin, P.R. China • 2003 – Cold Annealing & Pickling Line, Baoxin, P.R. China • 2003 – Hot Annealing & Pickling Line, Baoxin, P.R. China • 2003 - Cut-to-length line, Rautaruukki, Finland R, TM • 2003 - Galvanizing Line, Jindal, India • 2003 – Cut-to-Length Line, FPE, Turkey • 2003 – Galvanizing Line, Essar, India TM • 2003 – Hot Annealing & Pickling Line, YUSCO, China • 2003 – Annealing & Pickling Line, Shanghai Krupp Stainless, China TM R = revamping TM = Temper Mill in-line

  4. References in Processing Lines 2000 - 2002 • 2002 – Tension Levelling Line, Baoxin, P.R. China • 2002 – Cleaning Line, TISCO, India R • 2002 - Tension Leveller, Abul Khair, Bangladesh R • 2001 - Hot Dip galvanizing Line, Sartid, Serbia R • 2001 – Electrolytic Tinning Line, TISCO, India TM • 2001 - Cut-to-length Line, Avesta Polarity Tornio, Finland • 2001 - Annealing and Pickling Line #2, Baoxin, P.R. China, TM • 2001 – Recoiling Line, TISCO, India TM • 2001 - Annealing and Pickling Line, AST-Krupp, Italy, TM • 2001 - Continuous Pickling Line, Panzhihua Iron & Steel Co, P.R. China R • 2000 - Pickling Line KW3, Thyssen Krupp Stahl, Germany R R = revamping TM = Temper Mill in-line

  5. References in Processing Lines 1997 - 1999 • 1999 - Electrolytic Tinning Line EV12, Hoogovens, Netherlands • 1999 - Bright Annealing Line, Shanghai Krupp Stainless, China • 1999 - Slitting Line, Shanghai Krupp Stainless, China • 1999 - Coil Grinding Line, Shanghai Krupp Stainless, China • 1999 - Cut-to-Length Line, Shanghai Krupp Stainless, China • 1998 - Bright Annealing Line, Acerinox S.A., Spain, TM • 1998 - Hot Dip Galvanizing Line No. 3, Rautaruukki, Finland TM • 1998 - Bright Annealing Line, AST-Krupp, Italy, TM • 1998 - Continious Galvanising Line, Tisco Jamshedpur, India R • 1997 - Annealing and Pickling Line #1, Baoxin, P.R. China R = revamping TM = Temper Mill in-line

  6. ABB Cold rolling Mills Reference List January 2005

  7. Cold Rolling Mills Asia Metals Reference List Customer Type Year • Rourkela ( India ) 4H 1995 • Rourkela ( India ) 4H SPM 1995 • Rourkela ( India ) 4H SPM 1995 • NSL ( India ) 4H 1996 • Raymond ( India ) 4H 1996 • Megasteel ( Malaysia ) Skin Pass Mill 1997 • Tata Iron & Steel ( India ) Pl-TCM drives 1998 • Jindal Iron & Steel ( India ) 4 H 1999 • Abul Kheir (Bangladesh) 20H 2000 • Hisar Metals ( India ) 6H 2000 • RM Steel (Bangladesh) 20H 2000 • Krakatau ( Indonesia ) 2 stand Temper Mill 2000 • Baosteel ( China ) 2030 SPM Revamp 2001 • Flat Products ( Kenya ) 6H CRM 2001

  8. Cold Rolling Mills Asia Metals Reference List Customer Type Year • Apollo ISPAT (India ) 6H 2002 • Jindal ( India ) 4H CRM 2002 • Jindal ( India ) 20H CRM 2002 • Yieh Long ( Taiwan ) 4H CRM AGC 2002 • Orna Steel ( Malaysia ) 4H CRM AGC 2002 • Orna Steel ( Malaysia ) SPM 2002 • Apollo Steel ( India ) 6H 2002 • Ruchi ( India ) 20H 2002 • PT Indoaluminium (Indonesia)Foil Mill 2002 • EGB ( India ) 4H 2002 • Indian Aluminum ( India ) 4H 2002 • Jindal ( India ) 2 x 6H 2003 • Baoxin ( China ) SPM 2003

  9. Cold Rolling Mills Asia Metals Reference List Customer Type Year • Union Steel( China ) 6H CRM 2003 • Hualin SPM ( ACS6000 ) 2004 • JISCO SPM 2004 • Tangshan SPM 2005 • Ornasteel 6H CRM 2005

  10. Repeat orders from Asia Metals since 1997 • Baosteel Group P.R. China • 5 processing lines, 2 skin pass mill, 4 Tube rolling Mills, 3 profile mills • Xiangtang, P.R. China • 2 profile mills • Xingtai, P.R. China • 4 profile mills • Shagang, P.R. China • 4 profile mills and 1 hot strip rolling mill • Shanghai Krupp Stainless, P.R. China • 4 Processing Lines • TISCO, India • 3 processing lines, 1 cold rolling mill, 1 Bar Mill • Jisco, P.R. China • 5 processing Lines • 1 skin pass mill • Jindal, India • 4 processing lines, 4 cold rolling mill

  11. Repeat orders from Asia Metals since 1997 with OEMs • Sundwig/Andritz • 17 processing lines and 1 skin pass Mill • DMS • 3 processing lines and 1 skin pass mill • SMS • 3 Piercer Mills • 3 Mandrel Mills • 3 Stretch Reducing Mills • 2 Skin Pass Mill • FPE, India • 21 CRM, 10 processing lines • Danieli • 2 Profile mills • Morgan • 3 Profile mills • VAI • 1 Hot Strip Mill, 1 Skin Pass Mill

  12. Asia MetalsMajor References - Iron & Steel • 2003 - Blast Furnace, WISCO, China • 2002 - Blast Furnace, WISCO, China • 2002 – Electric Arc Furnace, Jindal Strips Hisar, India • 2000 - Blast furnace, KISCO (Kudremukh Iron & Steel), India • 2000 - Pellet Plant, JVSL (Jindal Vijaynagar Steel Limited), India • 1999 - Sinter Plant, NINL (Neelachal Ispat), India • 1999 – Laddle Furnace, Mukand Hospet, India • 1998 – Electric Arc Furnace, Jindal Steel & Power Raigarh, India • 1995 - Blast Furnace, IMIL (Ispat Metallics), India • 1995 - Slab Caster, BSL (Bokaro Steel Limited), India • 1995 – Laddle Furnace, Tisco, India • 1994 – BOF, RSP (Rourkela Steel Plant), India • 1994 - Slab Caster, RSP (Rourkela Steel Plant), India • 1993 – Laddle Furnace, Tisco, India

  13. Jiuquan Iron & Steel Co. Ltd. China (JISCO) • New Stainless Steel Cold Rolling Complex in Jiayuquan • Production 300000 tons/year • 8 production units • Direct Rolling Annealing & Pickling Line • Cold Annealing & Pickling Line • 2 Cold Rolling Mill • Skinpass Mill • Coil grinding, edge trimming & dividing lines • Finished products are directed at the top end of the Chinese market • ABB supplied complete solutions for all the 8 plants • Automation system – Level 1 • Level 2 • Level 2.1 (plant material tracking) • Drive systems • Total of 400 variable speed drives • Engineering and commissioning

  14. Direct Rolling Hot Annealing & Pickling Line, JISCO (China) • Mechanical Supplied by Andritz/Sundwig • 4 process sections and 3 loopers • 6-high Reduction Mill (2450 KW) • Degreasing section • Annealing Furnace • Pickling section • Mechanical data • Strip width: 750-1600 mm • Strip thickness: 1.8-6.0 mm • Coil weight: max 32,000 kg • Entry/exit speed: 110 m/min (max) • Process speed: 80 m/min (max) • Electrical equipment • 116 variable speed AC-motors • total power 9922 kW • 207 fixed speed AC-motors • total power 3007 • Advant RMC controller and Level 2

  15. Cold Annealing & Pickling Line, TISCO (China) • Mechanical Supplied by Andritz/Sundwig • 500,000 Tons/Year • 4 process sections and 3 loopers • Degreasing section • Annealing Furnace and Pickling sections • Skinpass Mill • Mechanical data • Strip width: 800-1328 mm • Strip thickness: 0.3 – 3.0 mm • Coil weight: 30,000 kg • Entry/exit speed: 220 m/min (max) • Process speed: 140 m/min (max) • Electrical equipment • 210 variable speed AC-motors • total power 6794 kW • 141 fixed speed AC-motors • total power 4093 kW • Advant RMC controller and Level 2 Highlights The fastest & biggest Cold Annealing and Pickling Line in the world

  16. Cold Annealing & Pickling Line, JISCO (China) • Mechanical Supplied by Andritz/Sundwig • 3 process sections and 2 loopers • Degreasing section • Annealing Furnace • Pickling section • Mechanical data • Strip width: 750-1350 mm • Strip thickness: 0.3-3.0 mm • Coil weight: max 32,000 kg • Entry/exit speed: 160 m/min (max) • Process speed: 120 m/min (max) • Electrical equipment • 163 variable speed AC-motors • total power 3872 kW • 137 fixed speed AC-motors • total power 1612 • Advant RMC controller • Level 2 presetting and recording

  17. Hot Annealing & Pickling Line phase 4, Baoxin (China) • Mechanical Supplied by Andritz/Sundwig • 3 process sections and 2 loopers • Degreasing section • Annealing Furnace • Pickling section • Mechanical data • Strip width: 650-1350 mm • Strip thickness: 2-6 mm • Coil weight: max 31,000 kg • Entry/exit speed: 120 m/min (max) • Process speed: 80 m/min (max) • Electrical equipment • 94 variable speed AC-motors • total power 5580 kW • 200 fixed speed AC-motors • total power 2850 kW • Advant RMC controller • Level 2 presetting and recording

  18. Hot Annealing & Pickling Line, YUSCO (Taiwan) • Mechanical Supplied by Andritz/Sundwig • 3 process sections and 2 loopers • Degreasing section • Annealing Furnace • Pickling section • Mechanical data • Strip width: 800-1600 mm • Strip thickness: 1.8-10 mm • Coil weight: max 30,000 kg • Entry/exit speed: 175 m/min (max) • Process speed: 100 m/min (max) • Electrical equipment • 106 variable speed AC-motors • total power 8500 kW • 238 fixed speed AC-motors • total power 2407 kW • Advant RMC controller • Level 2 presetting and recording

  19. Electrolytic Tinning Line, TCIL (India) (Tata Steel) • Revamping • Process Sections • Cleaning Section • Electrolytic Tinning Section • Cut-to-length • Mechanical data • Strip width: 965 mm • Strip thickness: 0.17 – 0.6 mm • Coil weight: 20,000 kg • Entry/exit speed: 308 m/min (max) • Process speed: 247 m/min (max) • Electrical equipment • 72 variable speed DC-motors • total power 400 kW • Advant RMC controller

  20. Hot Dip Galvanizing #3, Rautaruukki (Finland) • Greenfield • Process Sections • Annealing Furnace • Zinc Pot • Cooling section • Temper Mill • Mechanical data • Strip width: 450 - 1250 mm • Strip thickness: 0.4 – 3 mm • Entry/exit speed: 230 m/min (max) • Process speed: 160 m/min (max) • Electrical equipment • 148 variable speed AC-motors • total power 8600 kW • Advant RMC controller • Level 2

  21. Electrolytic Tinning Line, Corus Ijmuiden EV12 (Hoogovens) (Netherlands) • Revamping • Process Sections • Cleaning Section • Electrolytic Tinning Section • Mechanical data • Strip width: 450 - 1250 mm • Strip thickness: 0.08 – 0.5 mm • Coil weight: 20,000 kg • Entry/exit speed: 540 m/min (max) • Process speed: 460 m/min (max) • Electrical equipment • 187 variable speed AC-motors • total power 1500 kW • Advant RMC controller

  22. Galvanizing Line, Tata Steel (India) • Greenfield • Process Sections • Annealing Furnace • Zinc Pot • Cooling section • Mechanical data • Strip width: 1250 mm • Strip thickness: 0.25 – 0.6 mm • Coil weight: 22,000 kg • Entry/exit speed: 150 m/min (max) • Process speed: 120 m/min (max) • Electrical equipment • 50 variable speed AC-motors • total power 600 kW • Advant RMC controller and Level 2

  23. Galvanizing Line, Jindal Iron & Steel (India) • Greenfield • Process Sections • Annealing Furnace • Cooling section • In-line Tension Leveller • Mechanical data • Strip width: 1200 mm • Strip thickness: 0.25 – 0.6 mm • Coil weight: 21,000 kg • Entry/exit speed: 210 m/min (max) • Process speed: 150 m/min (max) • Electrical equipment • 63 variable speed AC-motors • total power 2000 kW • 41 fixed speed AC-motors • total power 1000 kW • Advant RMC controller

  24. Galvanizing Line, Steel Corporation Gujarat (India) • Revamping • Process Section • Annealing Furnace • Zinc Pot • Cooling section • Mechanical data • Strip width: 700 - 1250 mm • Strip thickness: yyyy mm • Coil weight: 21,000 kg • Entry/exit speed: 180 m/min (max) • Process speed: 150 m/min (max) • Electrical equipment • 34(main)+ 56(Aux) variable speed AC-motors • total power 3260 kW • MCC, PCC, AC Motors, Drives, Capacitor banks • Advant RMC controller

  25. Galvanizing Line, Jindal Iron & Steel Co. Vasind (India) • Revamping • Process Sections • Annealing Furnace • Zinc Pot • Cooling section • Mechanical data • Strip width: 700 - 1250 mm • Strip thickness: 0.2 – 0.7 mm • Coil weight: 21,000 kg • Entry/exit speed: 180 m/min (max) • Process speed: 150 m/min (max) • Electrical equipment • 22 variable speed AC-motors • total power 993 kW + 890 kW (Aux drives) • Advant RMC controller

  26. Tinning Line, Rourkela Steel Plant (India) • Revamping • Line DC Drives • Rectifiers & Refusion system Control • Mechanical data • Strip width: 1040 mm • Strip thickness: 0.15 - 0.31 mm • Entry/exit speed: 500 m/min (max) • Process speed: 370 m/min (max) • Exit Speed: 370 m /min (max) • Electrical equipment • Master MP200 controller • DC Drives

  27. Galvanizing Line, Rourkela Steel Plant (India) • Revamping • Process Sections • Annealing Furnace • Zinc Pot • Cooling section • Mechanical data • Strip width: 1220 mm • Strip thickness: 0.312 – 1.6 mm • Entry/exit speed: 120 m/min (max) • Process speed: 90 m/min (max) • Electrical equipment • Master MP200 controller • DC Drives

  28. Pickling Line #1 & 2, Rourkela Steel Plant (India) • Revamping • Pickling Section Control • Loop Pit and Catenary Control • Line DC Drives • Mechanical data • Strip width: 1560 mm • Strip thickness: 2 – 4 mm • Entry 150 m/min • Exit speed: 60 m/min (max) • Process speed: 60 m/min (max) • Electrical equipment • Master MP200 controller • DC Drives

  29. Cont. Annealing Line, Rourkela Steel Plant (India) • Revamping • Line Controls • Cleaning Rectifiers Control • Line DC Drives • Mechanical data • Strip width: 1040 mm • Strip thickness: 0.15 – 0.5 mm • Entry/exit speed: 220 m/min (max) • Process speed: 180 m/min (max) • Electrical equipment • Master MP200 controller • DC Drives

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