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Why Consignment . Reduction of expedites Less over time, airfreight, disruption to the factorySmoother demand profileEliminate reschedulesImproved material flowLevel load factorySignificantly Improved Vendor Scorecard (40 points guaranteed) if 100% on consignmentPOU (pay on use)No invoice neededEliminate the matching errors from receipts to invoiceVisibility to supplier's inventory and net requirements in iSupplier PortalImproved OTTR Improved LT .
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1. Supplier Consignment 2009
3. Weekly Steps to Take to Maintain Program Retrieve the weekly Net requirements forecast from iSupplier Portal.
Load forecast into supplier’s MRP system to drive component requirements.
Calculate the inventory quantity below the stocking agreement minimums or above the maximums.
Calculate quantity on the forecast within supplier’s internal manufacturing LT.
Calculate the inventory in-transit.
Schedule production to maintain the stocking program inventory along with material within the manufacturing LT.
Ship product for the consignment item on the delivery document (standard PO) received via iSupplier Portal.
4. Example of Inventory to Start Manufacturing Minimum Stocked Inventory Level = 200 pieces
Current Stocked Inventory = 150 pieces
Manufacturing LT = 20 (in 5 day weeks)
Minimum Inventory Calculation
200 – 150 = 50 pieces needed to maintain minimum stocking agreement
Forecast Calculation
75 + 90 = 165 pieces needed to maintain building to the 20 day forecast to provide a 5 day LT
Work in Process at Supplier = 100 pieces
Need to start 115 pieces in production this week to maintain the Honeywell Stocking Program Agreement. (50+165-100)
5. Viewing Consignment via iSupplier Portal
6. Viewing Consignment Item Data
7.
8. Viewing Consigned Receipt Data
9. Viewing Consumption/Pull Data
10. Viewing Consigned Use Invoices
11. Viewing Payments
12. Consignment Invoice/Payment Process Honeywell will generate the USE invoice based on the Blanket Agreement price and pull (or “USE”) quantity. You won’t need to invoice for any consigned product.
Sending in invoices on these parts after they are on consignment will put your invoices on hold. Confirm you aren’t sending an invoice to Honeywell on these consignment items.
Payment cycle starts based on the invoice date as triggered by a material pull from the consigned location at Honeywell.
1 delivery document number will be given for shipping material against. This will be the same delivery document for a 1 year period.
1 Blanket Agreement number will be given that the invoices will generate against. This Blanket Agreement will be updated or replaced as necessary for price adjustments.
Payments will be made with the agreed upon terms per the Honeywell check run / EFT / WFT pay schedule based on the invoice date as triggered by the pull of the inventory from consignment.
13. E-mail Alert: Consigned Material Used by Honeywell Intl Inc From: Email Notifications (HBC Oracle Instance - HBCPRD03) [mailto:OracleWF@honeywell.com] Sent: Wednesday, July 16, 2008 11:56 PMTo: Supplier_Portal_Contact@AnySupplier.comSubject: Consigned Material Used and/or Invoiced by Honeywell Intl Inc.
Supplier the below Consigned Blanket Release has been created based on material used.
Doc Nbr: 7499730
Release Nbr: 96
Shipment Nbr: 1
Invoice Nbr: USE-16-JUL-08-92735
Hywl Item Nbr: 4561AA
Supplier Item Nbr: 4561BB
Qty Used: 250
Unit Price: 2.46
Hywl Loc: WCO
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Doc Nbr: 7499739
Release Nbr: 121
Shipment Nbr: 1
Invoice Nbr: USE-16-JUL-08-92738
Hywl Item Nbr: 4562AB
Supplier Item Nbr: 4562CD
Qty Used: 300
Unit Price: .04
Hywl Loc: WCO
14. Shipping Instruction Summary Key Points Each consigned item has one shipping/delivery document associated with it.
Ship items against their respective delivery document numbers.
NO skids with both consigned and non-consigned items.
But:
It is ok to mix consigned items on a skid with other consigned items.
If it is appropriate to the part size and type, partial skids are ok
It is ok to ship quantities that are not on skids
Attach the Consignment Label (see next slide) to each skid of consigned items.
It needs to be placed prominently on at least 2 sides, and we recommend placing it on all 4 sides.
15. Shipping Label