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Join our team as we design a safe off-road wheelchair for outdoor enthusiasts. Detailed engineering analysis, lightweight design, and easy assembly instructions. Delivered with client satisfaction in mind.
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Design Review Off-Road Wheelchair Project
Mobility Solutions Team • Scott Turnbull - Team Leader • Brett Bonner - Assistant Team Leader • Roy La Barbera – Treasurer • Joey Speigl – Communications • Dr. John Tester - Advisor Our Clients • Carol Seumptewa • Toni Seumptewa
Problem Statement • Clients enjoy the outdoors • Current wheelchair unsuitable • Past search was unsuccessful Our objective is to design and build a safe and reliable off-road wheelchair.
Deliverables • A customized off-road wheelchair • Design • Drawings • Assembly instructions • Engineering Analysis
Functional Requirements • Safely, Easily Traverse Dirt Trails • Facilitates Passenger Pivot Transfers • Comfortable, Upright Seating Position • Passenger Restraint System • Braking System • Low Maintenance • Lightweight and Fit Into Client’s Truck
Wheelchair Experience Quickie 2 Special Needs Baby Jogger
Off-Road Wheelchair Models Quickie XTR Natural Access De-Bug
Available Accessories Wheel Rims Quick Release Hubs Castors Seating Upholstery Mountain Bike Tires
Safety and Stability Overall Convenience Cost Design Philosophy: What drives the design?
Design Method • Modeling
Design Evolution Design #1 Features: • Folding X-Member • Swinging Arms w/ Castors • 26’’ Rear Tire • 12’’ Front Castor Problems: • Too many moving parts • Questionable reliability
Design Evolution Design #2 Features: • Folding X-Member • 16’’ Rear Castors • 16’’ Front Tires Problems: • Rear Castors • Steering Difficulty • Curb Navigation • Difficulty Collapsing
Design Evolution Design #3 = Frozen Design Features: • Seatback Folds • Elevated Footrest • 20’’ Rear Tires • 12’’ Front Castors • Quick Release rear tires
Design Evolution Moving Stationary for Transfers
Design Evolution Castor Wheel Wheelchair Folded
Frame Material - Aluminum 5052 • Corrosion Resistant • Weldability • Availability • High Strength-Weight Ratio • Tinius Olsen Tension Test • Su = 24,000 psi • Sy = 16,000 psi
Determining Design Load • Static Load = 150 lbs • Shock Load • Worst Case Amplification Factor = 2 • Results in 300 lbs Dynamic Load
FEM – Deflection and Contour Stress F.S. = 2.8 s’ = 5,700 psi Points of Max Stress
Fatigue Analysis • Sf = 16,000 psi (500 million cycles) • F.S. = 2.8 • Weight Estimate • 20 – 30 lbs • Stability Analysis • 25 Degree Slopes
Where We Are Behind Schedule • Approximately 1.5 Weeks Behind • Locating Vendors (Mostly Complete) • Order Ready-Made Parts • Weld Frame • Use of Time and Manpower • Assigned Design and Analysis Tasks • Manufacturing Tasks To Be Assigned
Spring Semester Team Timesheet Week Hours 1 20.3 2 50.6 3 36.1 4 45.7 5 71.0 6 36.8 7 51.7 8 22.0 Total 334.2 Weekly Avg: 41.8
Fundraising • ASNAU - $360 • DDD - $300 • Doney Park Water - $700 • Cost Tracking • CET Account Setup • Receipts to Treasurer and Reimbursement • Notify Client to Write Check
Summary • Design Finalized • Ready to Begin Manufacturing • Funds are in Place • Wheelchair Delivered May 2