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Bienvenue à Saint-Cyr-sur-Loire !

Bienvenue à Saint-Cyr-sur-Loire !. Cerpet 2006 Présentée par Philippe Weber 4 juillet 2006. SKF Saint-Cyr-sur-Loire Production facility in France. Build-up in 1938 , start of production : 1951, railway axle boxes Buidling surface : 90,000 m2 People : 1,400

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Bienvenue à Saint-Cyr-sur-Loire !

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  1. Bienvenue à Saint-Cyr-sur-Loire ! Cerpet 2006 Présentée par Philippe Weber 4 juillet 2006

  2. SKF Saint-Cyr-sur-Loire Production facility in France • Build-up in 1938, start of production : 1951, railway axle boxes • Buidling surface : 90,000 m2 • People : 1,400 • Shared Services of SKF France : lab (metallurgical, chemical, test benches), • Distribution Warehouse • 3 Production Units : • - Factory Deep Groove Ball Bearings, dimensional range from 110-420mm, industrial applications, electrical motors. • - Factory Automotive OE : wheel bearings, tensioner bearings, manual and automatic clutch release bearings, Mc Pherson suspension thrust bearings, steering column bearings, metal sheet pressed cages and shields for bearings. • - Factory Autoparts, Vehicle Repair kits : tensioner kits, timing belt kits, clutch bearing kits, suspension kits, water pump kits

  3. 1 Organisation Usine Automotive

  4. Automotive Division Organisation

  5. Car Powertrain & Steering Manager Stéphane Le-Mounier Manuf & Process Dev JM. Guegan Business Quality C. Laurans Controlling C. Guillot Supply Chain B. Corger Business Dev F. Michel Purchasing B. Mellquist Engine Clutch Suspension Steering Engineering E. Beghini Transmission Engineering T. Helfrich St Cyr D. Malfait Muehlheim M. Cinar Six Sigma S. Buchot North America JP. Collognat

  6. Manufacturing D. MALFAIT Channels CBU-MSBU-SCB OWC COMPOSANTS F. PONSON Channels HBU F. BOUILLY Channels BTU C. REVERDY Quality Assurance S. BUCHOT Controlling R. BEAUFRERE Indus. Engin. D. PLOYART Channels Composants DGBB + Auto F. COUTON Channels MSBU - SCB OWC V. MOREAU Manuf Projects PH. WEBER Supply Chain M. CHAUVIN Purchasing B. MERIGHI Human Ressources (1) V. LORIAU Car Powertrain & Steering in France (1) Report hierarchically to H.R. St-Cyr Head

  7. 2 Clients et Produits

  8. BMW GM FORD VW/AUDI ROVER FORD VOLVO SAAB OPEL GM NISSAN DAIHATSU HONDA FIAT JATCO AEC MAZDA NISSAN SUBARU SUZUKI DAEWOO FIAT VW PSA RENAULT SEAT RENAULT PEUGEOT PSA SVW Présence client dans le monde

  9. Roulements et joints pour l'Automobile Aujourd’hui déjà plus de 100 roulements par véhicule Automotive Factory St Cyr

  10. Automotive factory St Cyr Automotive Products + DGBB cages and shields/day Clutch Release Bearing Steering Column Bearing Suspension Bearings New Carb Suspension Tensioner Bearing Cages / Shields Sprag Clutch Wheel Bearing

  11. PSA - Peugeot 407 Rear Wheel HUB2 Clutch bearing CARB Suspension bearing Belt Tension Unit Gearbox bearings

  12. PSA - CITROEN C2 Front Wheel HBU1 Clutch bearing Belt Tension Unit Rear Wheel HBU1T Gearbox bearings Suspension bearings

  13. 3 Manufacturing

  14. Key figures • People • * 525 employees working in : 2 * 8 • 3 * 8 • 3 * 8 + 2 * 12 (WE shifts) • Product assortment (30 channels) • * 170 Automotive references (~ 10 new every year) • * 275 Cages and Shields references

  15. CB 05/04 Channel group organization chart • 3 Channel Groups: • CBU/MSBU/SCB/OWC/STAMPING • BTU • HBU Channel Group CHANNEL MANAGER RESETTING AND MAINTENANCE QUALITY IMPROVEMENT PRODUCTION PRODUCTION SHOP FLOOR

  16. Our competencies Manufacturing St Cyr = high diversity CBU Stamping, Turning, Grinding, Honing, Assembly MSBU Stamping, Assembly SCB Assembly Components Stamping, Assembly, Surface treatment OWC Stamping, Adiabatic cutting, Assembly BTU Grinding, Honing, Assembly HBU Turning, Grinding, Honing, Coating, Assembly

  17. The production target Zero Defect 0 NCC for 2005 Zero Broken Promises Divided by 2 since 6 months Zero accidents Divided by 2 in 2005 Zero Loss making business Productivity level at the target On the right way to achieve the target * Manuf Values

  18. Þ Opening Time Þ Quality Þ Efficiency  Resetting time Cost reduction  D - Time Analysis of the value  Stocks  Price of buyed components

  19. planning Travail d'équipe et resetting Automotive Factory

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