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The World of CIMCOOL Cincinnati Milacron

The World of CIMCOOL Cincinnati Milacron . CIMCOOL.COM. Metalworking Fluid Functions. Remove Heat Reduce Friction Extend Tool Life Improve Dimensional Stability Improve Workpiece Finish Remove Chips & grinding swarf. CIMCOOL.COM. Metalworking Fluid “Other” Functions. Rust Control

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The World of CIMCOOL Cincinnati Milacron

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  1. The World of CIMCOOL Cincinnati Milacron CIMCOOL.COM

  2. Metalworking Fluid Functions • Remove Heat • Reduce Friction • Extend Tool Life • Improve Dimensional Stability • Improve Workpiece Finish • Remove Chips & grinding swarf CIMCOOL.COM

  3. Metalworking Fluid “Other” Functions • Rust Control • Microbial Control • Machine Cleanliness • Foam Control • Acceptable Workplace Environment • Acceptable Part Visibility (where needed) CIMCOOL.COM

  4. TYPES OF FLUIDS SYNTHETICS • CONTAINS NO MINERAL OIL • LIGHT TO HEAVY DUTY APPS • VERY CLEAN - LEAVES LITTLE RESIDUE • EXTREMELY LOW FOAM POTENTIAL • REJECTS TRAMP OIL AND SETTLES FINES • EXCELLENT CORROSION PROTECTION • TRANSPARENT - EASY TO SEE PART FINISH • OR THROUGH ENCLOSURES. • EXCELLENT SUMP LIFE CIMCOOL.COM

  5. TYPES OF FLUIDS SEMI-SYNTHETICS • CONTAINS 5% TO 30% MINERAL OIL • LIGHT TO HEAVY DUTY APPLICATIONS • FOR FERROUS AND NON-FERROUS MATERIALS • EXCELLENT CORROSION PROTECTION • LIGHT OIL RESIDUE KEEPS MACHINES CLEAN • EXCELLENT FLUIDS FOR RECYCLING • GOOD SUMP LIFE CIMCOOL.COM

  6. TYPES OF FLUIDS SOLUBLE OILS • CONTAINS 70% TO 90% MINERAL OIL • MODERATE TO HEAVY DUTY APPLICATIONS • FOR FERROUS AND NON-FERROUS MATERIALS • EXCELLENT CORROSION PROTECTION • GREAT FLEXABILITY AND FORGIVENESS • GOOD SUMP LIFE • EXCELLENT CORROSION PROTECTION • WELL SUITED FOR VINTAGE EQUIPMENT CIMCOOL.COM

  7. TYPES OF FLUIDS STRAIGHT OILS • 100% MINERAL OIL PLUS ADDITIVES • MODERATE TO HEAVY DUTY APPLICATIONS • FOR FERROUS AND NON-FERROUS MATERIALS • EXCELLENT CORROSION PROTECTION • GREAT FLEXABILITY AND FORGIVENESS • NON - PERISHABLE CIMCOOL.COM

  8. Synthetic Fluid Case Study • Customer - Aerospace Engine Manufacturer • Part - Engine Turbine Blade • Fluid Concentration - 5% • Material - Inconel and other aerospace alloys • Operation - Creep Feed Grinding with aluminum oxide grinding wheels. Stock removal: High stock removal!!! • System type - 7,000 gal central system • Results - Replaced competitive soluble oil. Provided much longer sump life with less residue and much lower foaming. CIMCOOL.COM

  9. Semi-Synthetic Case Study • Customer - Aerospace Manufacturer • Part - Holders for site mirrors on guided missiles • Material - Aluminum and 316L Stainless Steel • Operation - Milling, turning, facing, deburring, tapping (.267 thread taps) milling ID on stainless • System type - Individual Machines • Results - Replaced a soluble oil. Less carry off and better part finish. CIMCOOL.COM

  10. Soluble Oil Case Study • Customer - Manufacturer of pumps • Part - Pump rotor • Material - Nodular cast iron • Operation - Machining using carbide inserts • System - Individual machine • Results - Replaced a competitive Semi-synthetic. Increased tool life by 14 fold. Customer used to change inserts once per shift. Currently, the customer changes inserts once per week. CIMCOOL.COM

  11. ATTRIBUTE SYN SEMIS SOL OIL STRT OIL FOAM BEST GOOD GOOD POOR POTENTIAL CORROSION GOOD GOOD GOOD BEST CONTROL PHYSICAL POOR GOOD GOOD BEST LUBRICITY BIOLOGICAL BEST GOOD GOOD NA CONTROL FORGIVENESS & POOR FAIR GOOD GOOD FLEXIBILITY HEAT BEST GOOD POOR POOR TOLERANCE

  12. PROBLEMS ASSOCIATED WITH METALWORKING FLUIDS • RANCIDITY • FOAM • CORROSION • LOSS OF LUBRICITY • RESIDUE/CLEANLINESS • DERMATITIS CIMCOOL.COM

  13. RANCIDITY • PROBLEM FACTORS • Concentration • Housekeeping • Tramp Oil Levels • Fluid Circulation - Aeration? • Metal Fines & Grinding Swarf • Fluid Mix Age & Water Quality CIMCOOL.COM

  14. FOAM • PROBLEM FACTORS • Concentration • Water Quality • Fluid Level • Type of Operation • Fluid Mix Age CIMCOOL.COM

  15. CORROSION • PROBLEM FACTORS • Concentration • Type of Metal • Temperature / Humidity • Contamination • Corrosive Atmosphere • Water Quality • Parts Handling / Storage • Fluid Mix Age CIMCOOL.COM

  16. LUBRICITY • PROBLEM FACTORS • Fluid Concentration • Machine / Tooling Setup • Machine Age/ Stability • Operator • Filtration & Cleanliness • Material Specs • Temperature CIMCOOL.COM

  17. RESIDUE • PROBLEM FACTORS • Concentration • Water quality • Application • Contamination/Filtration • Operation • Fluid Age CIMCOOL.COM

  18. DERMATITIS • PROBLEM FACTORS • Concentration Control • Fluid Selection / Application • Harsh Soaps • Solvents & Cleaners - at work / outside work • Contamination - dirt, oils, cleaners, etc.. • Personal Hygiene - rags, gloves, clothing • Fluid Mix Age - Dirty Residues CIMCOOL.COM

  19. Metalworking Fluid Controls • Assign the responsibility for control • Clean the system thoroughly • Maintain the concentration • Keep the fluid free of chips and grit • Monitor water quality • Aerate the mix, if needed • Provide good flushing in machines and trenches • Employ good housekeeping • Minimize tramp oils • Use additives only as needed CIMCOOL.COM

  20. Concentration Check Methods 1. ???? (Looks good ! Smells good!) 2. REFRACTOMETERS 3. CIMCHEK™ Test Strips 4. ON-SITE TITRATION EQUIPMENT 5. INSTRUMENTAL ANALYSIS 6. FLUID PREMIX - PROPORTIONERS CIMCOOL.COM

  21. CLEANING PROCEDURE !!! • DRAIN THE OLD FLUID. • PHYSICALLY REMOVE DIRT, DEBRIS AND SLUDGE. • REFILL MACHINE SUMP WITH WATER AND ALKALINE CLEANER. • CIRCULATE CLEANER & USE TO SPRAY DOWN FIXTURES. • DRAIN CLEANER AND RINSE WITH WATER. • REFILL WITH WATER AND SUFFICIENT FLUID CONCENTRATE TO • THE REC’D CONCENTRATION. • CIRCULATE UNTIL FLUID AND MACHINE ARE AT AMBIENT • TEMPERATURE. • RE-CONFIRM CONCENTRATION. • NOTE: ALWAYS ADD FLUID CONC. INTO WATER! CIMCOOL.COM

  22. Fluid Selection • MATERIALS BEING MACHINED • - Steel, Iron, Aluminum, etc... • SEVERITY OF THE OPERATION • - Stock removal rate • - Finish requirements • - Tolerances • TYPE AND AGE OF EQUIPMENT • - Pumps & seals • - Filtration • - New or vintage? • - High pressure? • SHOP CAPABILITIES • - Water quality • - On-site controls • - Cleanliness requirements CIMCOOL.COM

  23. Technical Support FIELD ENGINEERING SERVICES MANUFACTURER REPS (SALESMEN) MANUFACTURER LAB FACILITIES LOCAL INDUSTRIAL DISTRIBUTION CIMCOOL.COM

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