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Determined to Lead

26135/A/0001/En 043-C. Certificate No. IND96120 008. Determined to Lead. ABOUT GRAVITA…. Established in the year 1992 Dedicated to Secondary Lead Metal since past 19 years Over 500 plus Lead Professionals placed globally

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Determined to Lead

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  1. LEAD ACID BATTERY RECYCLING

  2. 26135/A/0001/En 043-C Certificate No. IND96120 008 Determined to Lead

  3. ABOUT GRAVITA… Established in the year 1992 Dedicated to Secondary Lead Metal since past 19 years Over 500 plus Lead Professionals placed globally The company is head quartered at Jaipur (India) with presently owing 9 recycling facilities spread over the four continents & Supplied 39 Plants all over the Globe. INDIA

  4. OUR MAJOR BUSINESS VERTICALS… • Turnkey Projects • Lead Recycling, Smelting and Refining Plants: End to End Solutions • Process & Pollution control Technology • Technical Consultancy to establish Lead Battery Recycling Projects • Manufacturing Operations • Lead Smelting, Refining, Alloying, Oxides (LSO, Red Lead & Litharge) • International Business • Import & Mercantile export of Lead Raw Materials & • finished Products ” Continuous R & D with Operational Excellence creates difference ”

  5. WHY LEAD RECYCLING… ? • Lead Battery Scrap is a Hazardous waste and unsafe disposal creates Environmental / Health problems. • Careful Recycling is essential, beneficial & cost effective in comparison to its safe disposal cost. • Secondary Production of Lead (Recycling) from Scrap results in less Solid Wastes, uses less energy & reduces the consumption of minerals resources compared to the Lead Production from Ores.

  6. BATTERY RECYCLING CYCLE… Lead is the 5th most widely used Metal on earth Lead has highest rate of recycling among all Ferrous & Non-Ferrous Metals Lead is only metal on earth which retains its 100% Chemical & Physical properties, irrespective of any number of recycling Worldwide production of secondary Lead has increased substantially in the past decade. USED BATTERY END USER NEWBATTERY ACID FOR NEUTRALIZATION PLASTIC LEAD METAL IN GRIDS Calcium Sulphate LEAD INGOTS PLASTIC PELLETS NEW COVERS & CASES NEW GRIDS LEAD OXIDES

  7. TYPICAL COMPOSITION OF LEAD-ACID BATTERY SCRAP… Electrolyte-tight seaing ring Positive plate pack Valve adapter and valve Grid plate Negative pole Positive cell connection Positive plate Negative cell connection Negative Plate Negative plate pack Micro porous separator

  8. CONSUMPTION SEGMENTATION • BATTERIES • Emerging demand of UPS • Invertors • Power systems in Telecomm, Automobile & Other fields • ROLLED AND EXTRUDED PRODUCTS • PIGMENTS & CHEMICALS • AMMUNITION & SHOTS • MISCELLANEOUS • ALLOYS • CABLE SHEATHING ” The total Lead metal consumption in batteries has increased in the past decade whereas the use in paints has decreased ”

  9. STEPS INVOLVED IN ECO-FRIENDLY LEAD RECYCLING PROCESS • Collection of whole wet BATTERIES • Safe Storage of Batteries • Battery Cutting/Crushing & Separation of Lead bearing material & other component along with Neutralization of Acid/Electrolyte • Smelting in Closed compact Furnace with Effective Pollution Control Equipments • Highly Efficient Refining Process • Effective control of the fumes & gases generated during operation of furnaces • Proper treatment of wet & solid effluents generated while pollution control

  10. WHAT WE OFFER… Used Lead Acid Battery Recycling : An Environment Friendly Technology. Lead Refining & Lead Alloying : A Proven Technology. • Lead Oxide Manufacturing : An Efficient Process & Plant for Litharge, Red Lead & Lead Sub-Oxide (Grey Oxide). • Training of Personnel for Smelting, Lead Refining / Alloying Techniques & Processes.

  11. Plant Layout Structural Designing Engineering of Plant & Machinery OUR INVOLVEMENT… • Supply of complete Plant With Technical Know-How • Erection supervision at your site • Commissioning of plant with training of personals

  12. COMPONENTS OF LEAD RECYCLING… Battery Cutting Machine & PP Crusher OR Battery Crushing & Hydro separation Unit Acid Draining/Acid Neutralization System Smelting Furnace – Rotary Type Complete Pollution Control Equipments Refining /Alloying Furnace Fugitive Emission Control System Ingot Casting Machine

  13. PROCESS FLOW CHART

  14. REFINED LEAD / PURE LEAD…* * Typical composition as per LME standards

  15. ENVIRONMENT… • Most critical part of ‘Lead Recycling Operation’ is of Air Pollution Control • Lead Recycling Plants should be specifically designed to meet specific norms of particular country’s guide-line • All Environmental Standards, Which has serious concern in Lead Smelting Operations are: • Ambient Air Standard • Stack Emission Standard • Effluent Discharge Standard • Solid Waste Disposal Limits • Noise Levels • Occupational Exposure of work force

  16. TREATMENT SYSTEMS… • The effective Pollution Control Equipments consist of the • following : • Dust Collector Cyclone Cooling Tower • Bag House Wet-Scrubber Chimney 16

  17. SUMMERY … • Lead Acid Battery Scrap Recycling is essential for mankind as well as for Industry survival • Recent technological deployments made Lead Battery Scrap Recycling Operations as Environment-friendly “ Increasing Environmental Awareness makes this operation more professional & technical, which finally leads to highly economic viability ”

  18. LEAD ACID BATTERY RECYCLING Certificate No. 177788 008 501, Gravita Tower, A-27 B, Shanti Path, Tilak Nagar JAIPUR-302004 (Rajasthan) INDIA Phone:+91-141-2623266, 2622697, 2621037 Fax: +91-141-2621491 Website : www.gravitaexim.com E-mail: sales@gravitaexim.com

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