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Washington Manufacturing Services

Washington Manufacturing Services. WMS is a private, not-for-profit organization established in 1997. Our mission is to help manufacturers improve their competitiveness. Affiliate of Federal NIST (National Institute of Standards & Technology) Manufacturing Extension Partnership. (file path).

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Washington Manufacturing Services

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  1. Washington Manufacturing Services WMS is a private, not-for-profit organization established in 1997. Our mission is to help manufacturers improve their competitiveness. Affiliate of Federal NIST (National Institute of Standards & Technology) Manufacturing Extension Partnership. Washington Manufacturing Services wamfg.org (file path)

  2. Lean Manufacturing • Lean Manufacturing is the production of goods using less of everything compared to mass production: • less human effort • less manufacturing space • less investment in tools • less engineering time to develop a new product Washington Manufacturing Services wamfg.org

  3. Seven Wastes ‘Muda’ Raw Materials Sea of Inventory Poor Housekeeping Line Imbalance Quality Problems LongStart-up Time Poor Scheduling Long Vendor Deliveries Communication Problems Machine Breakdowns Absenteeism Long Transportation • Overproduction • Transportation • Waiting • Inventory • Motion • Over Processing • Defects Finished Goods Washington Manufacturing Services wamfg.org

  4. House of Lean Building Blocks Pull/Kanban Cellular/Flow Standardized Work Batch Reduction Quality at Source Plant Layout Quick Changeover TPM Value Stream Mapping Teams 5S System POUS Visual Controls Continuous Improvement Washington Manufacturing Services wamfg.org

  5. Successes and Strengths of Lean Washington Manufacturing Services wamfg.org

  6. Lean and the Environment Sources of Waste and Cost • Raw Material • Water • Energy • Air Emissions • Solid Waste • Waste Water • Time • Distance • Work in Process Washington Manufacturing Services wamfg.org

  7. House of Energy Efficiency Continuous Improvement Equipment & Tech Vendors Continuous Improvement Sustain Utility EE Programs Kaizen Align Performance to Strategic Plans Energy Audits Measure Energy Intensity/Output Strat. Tools Value Stream Mapping Hardware & Technology Operations Strategic Management Washington Manufacturing Services wamfg.org

  8. Understand Inefficient Use of Energy and Make Changes Inefficient use of energy Production by Weekday Post Process Improvement Event Pre-Process Improvement Event Efficient use of energy Washington Manufacturing Services wamfg.org

  9. VeSM Energy Savings Example: Washington Manufacturing Services wamfg.org

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