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For centuries now, metals have been the go-to choice due to their durability, versatile appeal, and strength. However, the major challenge of using these products is that these products suffer from corrosion and similar issues.
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For centuries now, metals have been the go-to choice due to their durability, versatile appeal, and strength. However, the major challenge of using these products is that these products suffer from corrosion and similar issues. As a result, multiple solutions have been proposed to boost the longevity of metallic structures. This helps to augment its corrosion-resistant properties. There are numerous methods for enhancing the outcomes for metallic surfaces and each has its own set of limitations and benefits. Choosing metal protection coatings Metal corrosion is a detrimental effect that takes place under specific conditions. The metal protection coatings ensure that the effect of such catalysts is minimized. A common cause of corrosion is oxygen that reacts with various metals to create a corrosive element. Such surface treatment alternatives help to create an inert barrier around the object and prevent it from reacting with the air and moisture.
Common types of metal protection coatings 1. Anodising The process uses an oxidized layer that is thick. The same uses the same concept as corrosion yet the latter is a thin layer while anodizing brings a thick layer. Aluminum responds well to such alternatives. Moreover, the product becomes easy to clean and maintain. However, the process can be used on a limited number of metals and surfaces. 2. Galvanizing Galvanizing involves immersing the metal in a zinc bath. The coated metal then reacts with oxygen and carbon dioxide to form a protective layer. The resulting zinc oxide coating is stable and adheres tightly to the substrate. The process is costly. Hence, it is often used for large steel structures instead of smaller products.
3. Electroplating Electroplating is known as electro-deposition. This process uses a thin layer of metal to coat another metal. This brings excellent corrosion resistance that enhances the mechanical properties of the product. This coating is aesthetically pleasing and can be used for coating jewelry and ornaments. However, electroplating can produce a non-uniform coating which makes it unsuitable for high-precision applications. Also, the process itself is quite expensive if used on an industrial scale. 4. Powder coating In the case of powder coating, a powder-based non-corrosive substance is used. An electrostatic process helps to deposit electrically charged particles with polarity opposite to the one being coated. This difference in charge can cause powdered substances to adhere to the metal surface. Powder coating is durable and aesthetically pleasing. Also, there are no VOC emissions. However, it is tough to achieve a thin layer of coating.
5. Paint coatings Paint coatings use liquid paint to protect the surface. However, the same is highly impractical for industrial use. Some of these even contain toxic elements and VOC compounds. 6. Conformal coatings There are five major types of conformal coatings and each has its own unique set of features and specifications. This offers protection from a wide range of conditions. ❖ Parylene This includes a unique set of polymers based on paraxylene. The same is formed by pyrolysis of di-p-xylene. Parylene is applied to a vacuum that disperses evenly throughout the target surface.
❖ Acrylic (Type AR) Acrylic conformal coatings are quite popular types of conformal coatings. These are easy to apply and remove. It also offers great humidity resistance. ❖ Silicone(Type SR) It is a transparent coating that is also soft and flexible. It offers excellent humidity resistance and dielectric properties. ❖ Polyurethane(Type UR) Polyurethane coatings are available as either single or two-component formulations. These offer excellent chemical and humidity resistance. ❖ Epoxy (Type ER) This is a two-part compound that exhibits great abrasive properties and chemical resistance.
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