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Aids to deliver the RIGHT care for EVERY patient, EVERY time. Quality Tools at MSHA…. Susan Brown Quality Manager. Quality & Patient Safety. MSHA Business Model and Improvement Methodology. PDCA Toolkit. Approaches. Lean Tools. 5 Whys SIPOC RCA FMEA Process Mapping
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Aids to deliver the RIGHT care for EVERY patient, EVERY time. Quality Tools at MSHA… Susan Brown Quality Manager
PDCA Toolkit Approaches Lean Tools 5 Whys SIPOC RCA FMEA Process Mapping Cost Benefit Analysis Six Sigma Methodology • 5S – Visual Management • VSM • Spaghetti Diagrams • Check sheets • Pareto Analysis • Brainstorming • Kanban-Trigger Systems • Mistake Proofing • Standardization
Why Lean and 6σ? • Quality issues in healthcare • Estimate of annual US MEDICAL errors • 974,000 patient injured • 44-98,000 patient deaths • $17-29 billion in costs • Estimate of preventable MEDICATION errors • 185,000 patients • 7,000 deaths • $2 billion in costs • Estimate of Central-Line Infections • 250,000 patients • 30-62,000 deaths • $6.25 billion in costs Spear, HBR, 2005
Why Lean and 6σ? • Healthcare across the US: • Increasing DEMAND • Record # Emergency Department visits • Avg. time in ED = 4 hours • Excessive holds in ED • Diversion • Margin EROSION • Declining reimbursements • Rising costs • Employee TURNOVER • Almost 1 in 5 • Extremely costly • Burnout factors Spear, HBR, 2005
Training and Development • Recognizing need for standardization and reducing variation • UTK Center for Executive Education, Lean Healthcare program • 1 week • Classroom and simulation education • Toyota Production System • On-going internal training/education • Departmental – Development Ladder • Novice • Apprentice • Practitioner • Expert • Project
Common Terminology • Defining CUSTOMER • Defining VALUE • Defining Waste (non-Value) • Overproduction • Motion • Inventory • Over-processing • Waiting • Defects/Rework • Transportation • Understanding that everything is a process
Before After Visual Signals/Indicators
What are the differences between healthcare and manufacturing? • Tool application • No differences… • Challenges • Healthcare cannot stop • Every patient is unique • Predictability