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International Technology Roadmap for Semiconductors 2001. Toshitaka Fukushima, Ph.D Fujitsu. Transition of ITRS. International. US Domestic. 1991 Micro Tech 2000 Workshop Report. 2001 ITRS. http://public.itrs.net. 1992 NTRS. 2000 ITRS Update. 1994 NTRS. 1999 ITRS. 1997 NTRS.
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International TechnologyRoadmap for Semiconductors2001 Toshitaka Fukushima, Ph.D Fujitsu
Transition of ITRS International US Domestic 1991 Micro Tech 2000 Workshop Report 2001 ITRS http://public.itrs.net 1992NTRS 2000 ITRS Update 1994NTRS 1999 ITRS 1997NTRS 1998 ITRS Update 1998 World Semiconductor Council
Mission of ITRS TWG TWG TWG TWG TWG IRC • Policy • Goal • Schedule • Coordination • amongITWGs • Coordination • among • Associations Technology Needs Potential Solutions in near & long terms ESIA JEITA (STRJ) etc KSIA FEP ITWG Test SIA Design TSIA
Scope of ITRS Crosscut ITWGs IRC Environment Safety & Health • Modeling & Simulation • Yield • Enhancement Metrology Design Test Front End Processes Interconnect FocusITWG Lithography Process Integration Assembly & Packaging Factory Integration
Composition of ITRS Members Others (Design / Assembly / Test) ESIA (Europe) 8% Research Inst. / College, Univ./ National lab. / Consortia 4% SIA (US) 38% JEITA (Japan) 22% Device Makers 27% 54% Equipment / Materials Suppliers KSIA (S.Korea) 20% 8% TSIA (Taiwan) 19%
Chapters of ITRS 2001 Glossary ORTC 12 ITWGs : Design to Modeling & Simulation - Scope - Difficult Challenges - Technology Requirement - Potential Solutions System Drivers Difficult Challenges Grand Challenges Introduction
Conf. Papers Technology Node Timing 100M Development Production 10M Year of Production 1M Alpha Tool Beta Tool Production Tool Volume of Production (Parts/Month) 100K 10K Top-Runner Company Production Followed by Succeeding Companies within Three Months 1K -24 0 12 24 -12 Months
Technology Node vs. Actual Wafer Production 10 W.P.C. (Total Worldwide Wafer Production Capacity ( Relative Value) Year 1995-1999 >0.7 um 0.4-0.7 <0.4 1 Year 2000 >0.8 um 0.5-0.8 0.35-0.5 0.25- 0.35 0.2 - 0.25 0.18 - 0.2 <0.18 Technology Node (um) 0.1 ITRS Technology Node 0.01 1995 2005 2000 Sources: 1995 to 1999: SICAS, 2000: Yano Research Institute& SIRIJ Year Year
Technology Node 2001ITRS 1999ITRS (nm) 130 130 x 100 0.7 91 90 130 70 x 0.7 64 65 90 x 50 0.7 45 45 65 x 35 0.7 31 32 45 25 x 0.7 22 22 32
Half Pitch • Poly • Pitch • Metal • Pitch MPU/ASIC DRAM
FEP Grand Challenges Capacitor Stack / Trench Gate Stack Source / Drain - Extension Isolation Channel Contacts Wells Starting Material Near Term (2001-2007) Enhancing Performance ■New Gate Stack and Materials : ●Oxynitride gate dielectric / high performance MOSFETs ●High k gate stack / low operating and low standby power MOSFETs ■CMOS Integration of New Memory Materials and Processes : ●High k DRAM capacitor ●MIM capacitor structures Long Term (2008-2016) Cost-effective Manufacturing ■Starting Materials alternate beyond 300 mm : ●Productivity enhancement ●e.g., 450 mm
Interconnect Grand Challenges Near Term (2001-2007) Enhancing Performance ■Introduction of New Materials: ●High Conductivity and Low kDielectric ■Integration of New Processes and Structures : ●High Complexity Long Term (2008-2016) Enhancing Performance ■Identify Solutions which address Global Wiring Scaling: ●Beyond Copper and Low k ● Material Innovation to accelerate Design, Package and Interconnect
Assembly & PKG Grand Challenges Near Term (2001-2007) Cost-effective Manufacturing ■Coordinated Design Tools and Simulators : ●Mix Signal Co-design and Simulation ●Transient Thermal Analysis Tool ●Thermal Mechanical Analysis Tool ●Electrical Analysis Tool -Power Disturbs -EMI -High Frequency / Current and Lower Voltage Switching Chip Package QFP BGA PGA Printed Wiring Board
1999ITRS ■ Major concerns are DRAM, MPU and ASIC though SOC and AMS (analog / mixed-signa) are slightly mentioned ■ Each devices are assumed to be developed synchronously along the technology node. 2001ITRS ■Instead, the Market demands different Technology / Development Timing depending on the Product Line; ■Technology Development Trends per Market Segment are analized (1) Portable and Wireless (2) Broadband (3) Internet Switching (4) Mass Storage (5) Consumer (6) Computer (7) Automotive ■Technology / Development Timing Demands by Market Segment are extracted (a) SOC : Multi-technology, High performance, Low cost, Low power (b) AMS : Low-noise amplifier, Power amplifier, VCO, ADC (c) MPU : high-volume custom System Drivers Chapter
Emerging Research Devices Section 1999ITRS ■ Beyond CMOS / Novel Devices 2001ITRS ■Technologies to accelerate the performance on the extension of classical Roadmap ・ Non-Classical CMOS ・ New memory device ■ New Technology and Concept beyond classical Roadmap ・ New logic device ・ New architecture
Gate WORD Engineered barrier W memory node + n + R n BIT Si Emerging Research Technologies Non-Classical CMOS Tr BAND-ENGINEERED Tr VERTICAL Tr ULTRA-THIN BODY SOI DOUBLE-GATE Tr Fin FET <Near Future> Memory Devices Molecular Memories >2010 Phase Change Memory ~2004 Nano Floating Gate Memory>2005 Single/Few Electron Memories >2007 Magnetic RAM ~2004 DRAM 2002
1.00E+06 1.00E+05 1.00E+04 1.00E+03 1.00E+02 1.00E+01 1.00E+00 1.00E-01 FeRAM Capacitor Structure 64G DRAM Plate Plate 512M 16G Storage Node Ferro. Film Plate FeRAM S. Node S. Node Plug Plug 1M Planar Stack 3D 2000 2005 2010 2015 2020
DRAM, MPU/ASIC Half Pitch 1000 DRAM ½ Pitch MPU/ASIC ½ Pitch 2-year Cycle 150nm 90nm 2-year Cycle Technology Node - DRAM Half-Pitch (nm) 100 130nm 3-year Cycle 22nm 10 1995 1998 2001 2004 2007 2010 2013 2016 Year of Production
MPU Gate Length 1000 MPU Printed Gate Length MPU Physical Gate Length LP-ASIC : 2 years behind to MPU 90nm Technology Node - DRAM Half-Pitch (nm) 100 45nm 65nm 2-year Cycle 3-year Cycle (2005 @ITRS’99) 32nm 13nm 9nm 10 1995 1998 2001 2004 2007 2010 2013 2016 Year of Production
Gate Dielectrics / EOT nm (High-k) ■MPU / HP-ASIC in 2007 ■High-k needs to be introduced for LSTP ASIC in 2005: Ig<1pA/um, EOT=1.8nm
Lithography ■ Push Optical Lithography to its Limits : 65nm Node ● Requires very tight Control Resist Mask CD Control ■ Introduction of Next Generation Lithography (NGL) ● RequiresNew Infrastructure ● Could’nt reach the Consensus; in a state of Chaos
Lithography Potential Solutions Node 130 90 65 45 32 22 nm 2000 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 2016 KrF(248nm) ArF(193nm) NGL 157nm EUV(13nm) EPL ML2 IPL PEL PXL
Design / Test / Assembly & PKG ■ Design ● Design Cost Model added - Rapid Increasement of Design Cost threatens the future ■ Test ● Reliability Evaluation added - A lot of difficulties pointed out in ITRS99 eliminated by DFT - Development of New Method for acceleration of Potential Defectsneeded urgently ■ Assembly and Packaging ● Scope expanded - MEMS, Optoelectronics, Discrete (Passive Component) - Passive Component embeded PCB
FI / YE ■ Factory Integration ● Scope expanded Wafer Mfg. FEOL BEOL Chip Mfg. Probe/Test Singulation Product Mfg. Packaging Test 1999 ITRS 2001 ITRS ■ Yield Enhancement (former Defect Reduction) ● Scope expanded • Defect Detection and Characterization • Yield Learning
Summary • ■ System Drivers Chapter • Technologyn Development Trends per Market Segment are analized • Technology / Development Timing Demands by Market Segment are extracted • ■ Emerging Research Devices Section • Non-Classical CMOS, new memory device, new logic device and new architecture • are proposed • ■ DRAM half pitch • 3-year Cycle Scaling after 2001(90nm in 2004, 65nm in 2007, 32nm in 2010) • ■ MPU / ASIC-HP half pitch • 2-year Cycle Scaling until 2004, then 3-year Cycle Scaling • ■ MPU / ASIC-HP Gate Length • 2-year Cycle Scaling until 2005. LP-ASICis 2 years behind to MPU • ■ High-k • Introduction is needed in 2005 for LSTP-ASIC, in 2007 for MPU / HP-ASIC • ■ Low-k: decelerated • ■ Push Optical Lithography to its Limits • No consensus was reached