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ACE-PJT TRAINING MANUAL

SAMSUNG Clothes Washer. ACE-PJT TRAINING MANUAL. Digital Appliances Division. Feb. 2009. CONTENTS. Features Changed Part List Operation Test Mode & Error Check Reference Information Disassembly & Reassembly. 1.Product Introduction. 1-1. Concept.

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ACE-PJT TRAINING MANUAL

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  1. SAMSUNG Clothes Washer ACE-PJT TRAINING MANUAL Digital Appliances Division Feb. 2009

  2. CONTENTS • Features • Changed Part List • Operation • Test Mode & Error Check • Reference Information • Disassembly & Reassembly

  3. 1.Product Introduction 1-1. Concept ▶ V.R.T (Vibration Reduction Technology) : the lowest vibration & noise level ▶ Energy Saving : Highest Energy Efficiency ▶ Stylish Design Main Feature ▶ Steam Washing ▶ Vibration Reduction Technology ▶ Active Fresh ▶ Extra-Capacity (4.3 Cu.ft. IEC) ▶ Energy-Efficient : MEF over 2.7 ▶ Tender Drum Sub. Feature ▶ DD motor ▶ Garment + during Washing ▶ Delay Start: up to 24 hours ▶ Child Lock ▶ Ergonomic Dispenser

  4. 1.Product Introduction 1-1. Concept • Active Fresh & Energy Saving

  5. 1.Product Introduction • Steam Washing

  6. 1.Product Introduction 1-2. Sales Point & Product Positioning

  7. 1.Product Introduction 1-3. Specification

  8. 1.Product Introduction 1-3. Specification

  9. 1.Product Introduction 1-4. Product Dimension

  10. 2.Changed Part List 2-1. Summary of Change

  11. 2.Changed Part List 2-2. Tub-Front Φ 633.0 Φ 633.0 276.0 271.0 측면 침지 급수 구조 전면 급수 구조

  12. 2.Changed Part List 2-3. Assy-Motor

  13. 2.Changed Part List 2-4. ASSY-Spin Drum 1 2 3 4 5 6 7

  14. 2.Changed Part List 2-5. ASSY-PCB

  15. 2.Changed Part List 2-6. ASSY-Wire Harness (M)

  16. 2.Changed Part List 2-7. ASSY-Panel

  17. 2.Changed Part List 2-8. Assy-Housing Drawer

  18. 2.Changed Part List 2-9. Damper, Spring Friction Damper Spring Damper

  19. 2.Changed Part List 2-10. Software

  20. 3.Instruction of Function 3-1. Control Panel • 1. Cycle Selector • Select the appropriate cycle for the type of load. • This will determine the tumble pattern and spin speed for the cycle. • Normal - For most fabrics including cottons, linens, and normally soiled garments. • Heavy Duty - For sturdy, colorfast fabrics and heavily soiled garments. • Perm Press - For wash-and-wear, synthetic fabrics, and lightly to normally soiled garments. • Sanitize - For heavily soiled, colorfast garments. This cycle heats the water to 150°F to eliminate bacteria. • Bedding - For bulky items such as blankets and sheets. When you are washing comforters, use liquid • detergent. • Deep steam - For heavily soiled, colorfast garments, this cycle provides high washing temperature and • steam and is efficient in cleaning stains.

  21. 3.Instruction of Function 3-1. Control Panel • 1. Cycle Selector • Select the appropriate cycle for the type of load. • This will determine the tumble pattern and spin speed for the cycle. • Delicates - For sheer fabrics, bras, lingerie silk, and other handwash-only fabrics. For best results, use • liquid detergent. • Hand Wash - For handwashable, special care garments. • Wool - For machine-washable wool. Loads should be under 8 pounds. • Quick Wash - For lightly soiled garments needed quickly. • Rinse + Spin - Use for loads that need rinsing only or to add rinse-added fabric softener to a load. • Spin Only - Provides a spin to remove more water.

  22. 3.Instruction of Function 3-1. Control Panel • 2. Digital graphic display • Displays the remaining cycle time, all cycle information, and error messages. • 3. Select Cycle Option • Press these buttons to select different cycle options. • Pre Wash - To use this feature add detergent to the Pre Wash section of the detergent compartment. • Extra Rinse - Add an additional rinse at the end of the cycle to more thoroughly remove laundry additives • and perfumes. • Extended Spin - Add additional time to remove more water from loads. • My Cycle - Choose your favorite cycle including temperature, spin, soil level, option, etc.

  23. 3.Instruction of Function 3-1. Control Panel • 3. Select Cycle Option • Press these buttons to select different cycle options. • Delay Start - Any cycle can be delayed for up to 24 hours in one-hour increments. Displayed hour • indicates the time at which the wash will be started. • Signal On/Off - Press the button to increase or decrease the end of cycle signal volume or turn off the signal. 4. Active Fresh™ button Press this button to sanitize your laundry in cold water. Active silver ions are produced from pure silver plates by the process of electrolysis and released into the wash water effectively sanitizing your wash, even in cold water, without bleach. The Active Fresh™ system sanitizes while using 92% less energy use than traditional heat sanitization.

  24. 3.Instruction of Function 3-1. Control Panel • 5. Temperature selection button • Press the button repeatedly to cycle through the different water temperature options. • Extra Hot/Cold - Heavily soiled, colorfast items. Only available with the Sanitize cycle. • Hot/Cold - Whites and heavily soiled, colorfast items. • Warm/Warm - Colorfast items. When warm rinse is selected, only the final rinse will be warm. • The other rinses will be cold to conserve energy. • Warm/Cold - Moderately soiled, colorfast items; most wrinkle-free items. Cold/Cold - Brightly colored, very lightly soiled items..

  25. 3.Instruction of Function 3-1. Control Panel • 6. Spin selection button • Press the button repeatedly to cycle through the different spin speed options. • Extra High - Removes more water from loads during spin. • To minimize wrinkling of wrinkle-free and no-iron fabrics, DO NOT use the Extra High spin option for • these loads, nor overload your washer. • High - Use for underwear, t-shirts, jeans and sturdy cottons. • Medium - Use for jeans, wrinkle-free or wash-and-wear items and synthetics. • Low - Use for delicate items needing a slow spin speed. • No Spin - Drains your washer without spinning. Use for extremely delicate items that cannot tolerate any • spin.

  26. 3.Instruction of Function 3-1. Control Panel • 7. Soil Level selection button • Press the button to select the Soil Level/washing time. • (Heave  ▲  Normal  ▼  Light) • Heavy - For heavily soiled loads. • ▲  - • Normal - For moderately soiled loads. This setting is best for most loads. • ▼  - • Light - For lightly soiled loads.

  27. 3.Instruction of Function 3-1. Control Panel • 8. Steam selection button • Press this button to use steam. Steam Care is available with Heavy Duty, Normal, Perm Press, Sanitize, Bedding cycles. For heavily soiled, colorfast garments. Steam care improves stain treatment and use less water of each cycle. • 9. Start/Pause selection button • Press to pause and restart programs. • 10. Power button • Press once to turn your washer on, press again to turn your washer off. If the washer is left on for more than 10 minutes without any buttons being touched, the power automatically turns off.

  28. 3.Instruction of Function 3-2. Child Lock ON/OFF If you want to activate or exit Child Lock, press both Soil Level and Signal buttons at the same time for 3sec. How to Activate: 1. It can be activated during the power-on or the washing. 2. If you activate Child Lock during the laundry operation, all buttons except the Power button are to be locked until you exit Child Lock. 3. The Child Lock lamp will light up. Notice: 1. Instant power failure does not shut down Child Lock. It will keep on working when power comes back on. 2. When buttons do not work except for the Power button, check if Child Lock is on. 3-3. Garment+ It is possible to add or take out laundry during water supply with the Garment + lamp illuminating. If push Start/Pause button, the door is unlocked immediately. In case of too hot or too much water in washer, the door can not be opened. After closing the door, one more push Start/Pause button to make washing process going on continuously.

  29. 3.Instruction of Function 3-4. Steam Wash MY CYCLE Injects steam directly onto the laundry in the wash tub to increase the wash temperature and enhance the Soak effect, improving the wash performance. 1. Load the washer. 2. Press the Power button. 3. Turn the Cycle Selector and select a Steam Cycle. (The Deep Steam course automatically selects Steam.) 4. Press the Steam button. 5. Add detergent into the dispenser tray for a wash, and add fabric softener up to the marked line. 6. Press the Start/Pause button. : The washer automatically selects the optimal wash conditions by sensing the weight of the laundry. Note: After pressing Start/Pause button, steam is injected between 8 and 10 minutes. Steam works for 2seconds and waits for 13 seconds automatically. And Steam function can select standard cycle except for pre-wash.

  30. 3.Instruction of Function 3-5. Water Flow Bleach Main(C) Main(H) Pre Wash

  31. 3.Instruction of Function 3-6. Automatic Dispenser The washer has separate compartments for dispensing detergent and color-safe bleach, chlorine bleach and fabric softener. All laundry additives are added to their respective compartments before starting the washer. The Automatic Dispenser MUST ALWAYS be in place before starting the washer. DO NOT open the Automatic Dispenser when the washer is running.

  32. 4. Test Mode & Error Check 4-1. Test Mode Quick Test Mode Power Off State EEPROM Clear Mode Special Test Mode Continuous Cycle Mode Power On State (Normal User Mode) Service Mode Quick Spin Test Mode Cycle Count Check Mode S/W Version Check Mode Fast Time Down Test Mode Board Input Test Mode Diagnostic Code Check Mode Demo Mode Test Mode: Each Test Mode for the ACE Washer is as follows in the coming pages. The test modes indicated by the red arrows are the modes unable to get an access once the washing cycle has started due to safety reasons.

  33. 4. Test Mode & Error Check 4-1-1. Quick Test Mode Definition of Quick Test Mode: - Check operation of all LED’s (Verify faulty LED). - Check model and software version. - Check different operating modes (e.g. water valve, motor, door, drain pump, etc.). How to Enter: - Plug in and turn on the unit. - Press Spin Key, Soil level and Power Key at the same time.

  34. 4. Test Mode & Error Check 4-1-1. Quick Test Mode Quick Test Mode: 1. All LED’s light up and it sends out Beep Sound when it enters into the Quick Test Mode. (Including 7-Segment) 2. Displays software version for a sec. (Ex. If S/W Version is 23, 7-Segment will display AE23) 3.When the software version displayed, turn the jog-dial so that the version disappears 4. When model information is being displayed, press the following keys to test various components. - Temp Key : Water Valve Test - Spin Key : Door Lock/Unlock Test - Soil Level : Heater ON/OFF - Steam : Drain Pump Test

  35. 4. Test Mode & Error Check 4-1-1. Quick Test Mode Water Valve Test: 1. To enter the Water Valve Test, press the Temp Key while model information is being displayed during the Quick Test Mode. 2. Each time the Temp Key is pressed, it will cycle through the operations on the left flow chart. 3. If the Temp Key is pressed during All Water Valve OFF, the machine will return to the beginning as shown in the flow chart. 4. The door needs to be secured for the Water Valve to operate. Therefore, the door lock will be on during the water valve operation. 5. If there is any problem with Water Valve, PCB Assy. or Wire Harness, the water valves could not operate. So, to make sure for the water valves to operate, check visually if water comes out with each Water Valve On mode.

  36. Quick Test Mode Press Spin Key Door Lock Press Spin Key Door Unlock Press Spin Key 4. Test Mode & Error Check 4-1-1. Quick Test Mode Door Lock/Unlock Test: 1. To check the Door Lock/Unlock operation, press the Spin Key while model information is being displayed during the Quick Test Mode. 2. Each time the Spin Key is pressed, it will cycle through the Door Lock/Unlock operations on the left flow chart. 3. If the Spin Key is pressed during Door Lock and Water Valve, Motor or Drain Pump operation, all of the operations will stop. And, when the Spin Key is pressed again, the door will be released. 4. If there is any problem with Door Switch, PCB Assy. or Wire Harness, related error codes will be displayed.

  37. Quick Test Mode Press Steam Key Drain Pump On Press Steam Key Drain Pump Off Press Steam Key 4. Test Mode & Error Check 4-1-1. Quick Test Mode Drain Pump Test: 1. To check the Drain Pump operation, press the Soil Level Key while model information is being displayed during the Quick Test Mode. 2. Each time the Soil Level Key is pressed, it will cycle through the operations on the left flow chart. 3. The Drain Pump operation is independent. Therefore, it will operate regardless of Door Lock/Unlock. 4. If there is any problem with Drain Pump, PCB Assy. or Wire Harness, the Drain Pump will not operate. So, its operation needs a visual inspection.

  38. 4. Test Mode & Error Check 4-1-2. EEPROM Clear Check • Definition of EEPROM Clear Mode: • - EEPROM initialization. • - All course/option settings are to be reset to default values after EEPROM initialization. • When Service arises and it needs PCB replacement, EEPROM should be reset. How to Enter: - The unit needs to be on. - Press Delay Start Key, Signal On/Off Key and Power Key at the same time.

  39. 4. Test Mode & Error Check 4-1-2. EEPROM Reset Mode EEPROM Reset Mode: 1. EEPROM can be reset once the user enters the EEPROM Clear Mode. 2. If there is any problem with EEPROM, 7-Segment will display “ FAiL ”. “Good” will be displayed if everything is OK. 3. PCB assy. needs replacing if “FAiL” is displayed during EEPROM reset. 4. If PCB assy. is replaced for some reason, EEPROM needs resetting. 5. If problem occurs with Sticky Function, My Cycle and Power Failure Compensation, it may be due to EEPROM . Check EEPROM’s condition at EEPROM Clear Mode.

  40. 4. Test Mode & Error Check 4-1-3. Continuous Run Mode Definition of Continuous Run Mode: - Will continuously repeat the current cycle until the Continuous Run Mode is cancelled. How to Enter: - Press Delay Start Key and Extra Rinse Key together for 3 sec.

  41. 4. Test Mode & Error Check 4-1-3. Continuous Run Mode Continuous Run Mode: 1. Press Delay Start + Extra Rinse Key for 3 sec during Power On State (Normal User Mode) . 2. Once in Continuous Run Mode, 7-Segment will blink “cc” and the remaining time in turns. 3. The Continuous Run Mode will repeat the previous cycle until continuous run mode is cancelled. 4. During Continuous Run Mode, press Delay Start + Extra Rinse Key for 3 seconds to return to normal user mode. 7-segment will no longer display “cc”, but only display the remaining time. 5. If you hold down the Signal and Extra Rinse keys for three (3) seconds in Continuous Cycle Mode, the washing machine enters Service Mode. However, Continuous Cycle Mode is still maintained. At this time, “CC” stops and changes its function to a speed display. 6. If you exit Service Mode after entering it from Continuous Mode, the washing machine returns to Continuous Mode. 7. If power is lost in Continuous Run Mode (that is, when the power plug is disconnected or the Power key is pressed turning the washing machine off), the mode is released when the washing machine is turned on again.

  42. 4. Test Mode & Error Check 4-1-4. Service Mode Definition of Service Mode: - Service Mode enables service technicians to verify the operation of the washing machine and do troubleshooting. - Service Mode can be entered during all washing cycle without interrupting the cycle except some of test modes. - Various tests can be done with Service Mode. So, troubleshooting can be done based on the resulting diagnostic codes. How to Enter: - To enter the Service Mode, press the Signal and Extra Rinse Keys for 3 seconds or until the unit sends out beeping sounds. (same for all Frontier2 Steam models.)

  43. Power On State (Normal User Mode) Signal + Extra Rinse 3 Sec Service Mode 5 minutes of inactivity 4. Test Mode & Error Check 4-1-4. Special Test Mode Special Test Mode: 1. The washer must be on to go into the Service Mode. 2. The motor speed will be displayed when started (It displays 0 when the motor does not spin). 3. The present state of the machine will not be changed. (i.e., the current cycle in progress will not be interrupted and only the display will change) 4. All LED’s will be turned off except the “Door Lock” LED. It will continue to display the condition of the door lock. 5. To exit Special Test Mode, press Signal and Extra Rinse Keys for 3 second again, or Power Key. If no key is operated during Service Mode for 5 minutes, the machine will return to normal user mode.

  44. Service Mode Delay Start + Steam While it is not in Hold Speed Mode Delay Start + active fresh 3 Sec While a cycle is not running Quick Spin Test Mode 4. Test Mode & Error Check 4-1-5. Quick Spin Test Mode Active fresh Definition of Quick Spin Test Mode: - Quick Spin Test Mode is to do Spin Check. (High RPM) • How to Enter: • During Service Mode, press the Delay Start and Active fresh Keys for 3 seconds to enter Quick Spin Test Mode. • - Cannot enter once the washing cycle has started.

  45. 4. Test Mode & Error Check 4-1-5. Quick Spin Test Mode Quick Spin Test Mode: As it enters into the Quick Spin Test Mode, it starts spinning and reaches to its maximum RPM. And then, it stays at its maximum speed for 2 minutes before it exits the Quick Spin Test Mode. To hold Quick Spin Test Mode (entering Hold Speed Mode), press the Start/Pause button. If the Start/Pause button is pressed during Quick Spin Test Mode, it will stop accelerating and hold its spinning speed for 10 minutes before going back to Quick Spin Test Mode. Also, to cancel the hold and allow Quick Spin Test Mode to continue, press the Delay Start and Steam Keys together for 3 seconds. If you hold down the Delay Start and Steam keys for three (3) seconds when the washing machine is not in Hold Speed Mode, Quick Spin Mode is exited and Service Mode is restored.

  46. Service Mode 4. Test Mode & Error Check 4-1-6. Cycle Count Check Mode Definition of Cycle Count Check Mode: - Cycle Count Check Mode is to tally up the number of washings. How to Enter: - To enter the Cycle Count Check Mode, press the Signal Key during Service Mode. Cycle Count Check Mode: 1. Activate the Service Mode in advance. 2. When the Signal key is pressed, the total number of washings will light up and a signal LED will glow 3. The maximum number of cycles will be 9999. The counter will roll over to 0 and start counting again after 9999. 4. The counting will be carried out at the end of the normal cycle. 5. To exit the Cycle Count Check Mode, press the “Signal” key again.

  47. Service Mode 4. Test Mode & Error Check 4-1-7. S/W Version Check Mode Definition of S/W Version Check Mode: - S/W Version Check Mode is to bring up S/W Version information. How to Enter: - To enter the S/W Version Check Mode, press the Soil Level Key during Service Mode. (same for all Frontier Steam models.) S/W Version Check Mode: 1. Activate the Service Mode in advance. 2. Press the Soil Level Key to bring up its software Version Ex) Generate AE20 for version 20.(AE is micom code, 20 is it’s software version 3. To exit the S/W Version Check Mode, press the Soil Level S/W once again. Then, it returns to the Service Mode with motor RPM illuminating.

  48. Service Mode 4. Test Mode & Error Check 4-1-8. Fast Time Down Test Mode Definition of Fast Time Down Test Mode: - Fast Time Down Test Mode is to forward the program to the next cycle stage. How to Enter: - To enter the Fast Time Down Test Mode, press the Temp key during Service Mode. (same for all Frontier Steam models.) Each stage is located at key points of a complete cycle as follows: - End of Each Fill (Beginning of Wash or Rinse Tumble Session) - Beginning of Drain Session - Beginning of Spin Session (Here, it checks the water level. So, if it is over the reset level, it carries out draining before the spinning.) - Beginning of Fill Session - Beginning of Bleach Fill - Beginning of Fabric Softener Fill - Every 3 minutes during Wash and Rinse Tumble Session Fast Time Down Test Mode: 1. Activate the Service Mode in advance. 2. To forward the program to the next cycle stage, press the Temp key. • Do not pass the session under reset water level(25.6KHz) in tumble step • “LE” error will occur

  49. 4. Test Mode & Error Check 4-1-8. Fast Time Down Test Mode Marker At this point, it checks the water level, and If it is over the reset level, it will carry out draining before the spinning. Fill Water Pre Wash Drain Spin 3 minutes Fill Water Main Wash Drain Spin 3 minutes 3 minutes Fill Water Rinse Drain Spin Bleach Supply Pre Valve 3 minutes Fill Water Final Rinse Drain Final Spin Softener Supply Pre Valve 3 minutes

  50. 4. Test Mode & Error Check 4-1-9. Board Input Test Mode My Cycle Service Mode Definition of Board Input Test Mode: - Board Input Test Mode is to displays a specified input after a key press. How to Enter: - To enter the Board Input Test Mode, press the My cycle key during Service Mode. Board Input Test Mode: 1. Activate the Service Mode first. 2. Press the My cycle key to start Board Input Test. 3. Turn the jog-dial so that the Prewash LED is turned on, and press the Start/Pause key. The water temperature will be displayed in Celsius. 4. Turn the jog-dial so that the Extra rinse LED is turned on, and press the Start/Pause key. The water temperature will be displayed in Fahrenheit. 5. Turn the jog-dial so that the Extra Spin LED is turned on, and press the Start/Pause key. The door status sill be displayed (OP if open, CL if closed). 6. Turn the jog-dial so that the ActiveFresh LED is turned on, and press the Start/Pause key. The door lock switch will be displayed (UL if unlocked, LO if locked) 7. Turn the jog-dial so that the steam LED is turned on, and press the Start/Pause key. The water frequency will be displayed.

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