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Oklahoma Space Grant. Long Range/Endurance UAV projects. Background. Started as an OSGC undergraduate workforce project Team of 2 aerospace engineering undergraduates (OSGC Fellowship Recipients Dustin Gamble, Thomas Hays)
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Oklahoma Space Grant Long Range/Endurance UAV projects
Background • Started as an OSGC undergraduate workforce project • Team of 2 aerospace engineering undergraduates (OSGC Fellowship Recipients Dustin Gamble, Thomas Hays) • Goal was to design a highly efficient electric plane capable of setting FAI world records for range and endurance. • F5S class: electric aircraft, sub 5kg (11lb), etc. • Lessons learned to be applied to other industry/research projects • Students gain valuable hands-on training in UAV’s
FAI Federation AeronautiqueInternationale • Sanctions all international aerospace • Records. • Dragonfly designed for the F5S • Record class. • F5S Requirements: • 5 Kg (11.02 lb) • Electric • Maximum surface area 150 dm (16 sq-ft) • Min Surface loading of 12-50 g/dm (.25 lb/sq-ft) • Aircraft must be in sight the entire flight • Must land and takeoff within 500 m of • Claimed spot (1640 feet) • Must be observed by FAI official and two additional observers F5S Duration F5S Range
Endurance Challenges Duration Record held since 1998: 10 Hours 38 Minutes. (Emil Hilber – Switzerland) Multidimensional Optimization problem: Span - Area - battery weight - motor size - gearbox ratio - prop size - prop pitch - Battery Voltage. Difficult constraints (esp. 11lb weight limit) Primary Design Goals Maximize battery (fuel) weight Maximize energy storage density Minimize structural weight Maximize aero/propulsive eff. Minimize systems drain
Endurance Challenges (cont.) High Value Endurance High L/D Range
Structural Challenges: High aspect ratio Thin airfoil section (1 inch) Must absorb atmospheric turbulence (2.7g design) Must be extremely light (.5 lb = 1 hour lost) Maintain accurate shape
Streamlining • Reduce Drag from • cross-section of fuselage • Designed around streamline of • SD 7032 airfoil at Duration CL Blended Wing Body Junction • Reduces interference drag • Provides room to store electronics
Power / Energy Sources: • Custom Made Lithium Polymer Batteries • 560 Wh Total energy capacity • (equiv to 329 AA batteries) • Lithium Polymer: • Light Weight • Highest Commercially available • energy density. 58g motor 11g gearbox
14.5 ft span • 3.7 lb weight without “fuel” • 7.3 lb. of Lithium Polymer batteries • 40 Watt cruise power, 200 Watt peak • Hand-flown, and turned with rudder/dihedral to minimize current draw Dragonfly
Test flying: • Verify Handling Qualities • Determine actual power consumption • Set limits on flying conditions • Determine how to land
Point and Return: Attempted record during test flight Used a predetermined route in northern OK From Kildare to Wakita and back. 144.42 Km = 90 miles Flew airplane from convertible
Dragonfly max range 267 Miles Dragonfly 89 Miles Juri Laidna (Estonia) 49 Miles
Duration Record: Launched at sunrise 41 grams underweight 30 minute pilot shifts Experienced 3G atmospheric turbulence Judged remaining power through telemetry Landed with 9 minutes of power remaining.
Most Memorable Aviation Record of 2006 National Aeronautic Association: United States’ interface to FAI NAA Luncheon Washington D.C.
Pterosoar(“Winged creature that will rise, fly, or glide high and with little apparent effort”) Oklahoma State University California State University LA • Joint OSGC/CSGC project • 2 additional OSU students, and 4 from CSULA • Custom Made PEM Hydrogen Fuel Cell and 4000 psi composite tank • 1.8 x the energy capacity of Dragonfly’s Batteries
Fully CNC molded Construction • Rapid Design ->Construction -> Test flight (6 weeks) • 4-part design for transportation
Pterosoar Point and Return: • Distance: 120 Km = 75 miles • Launch from Lancaster, CA • 17 grams of Hydrogen use Duration Record Attempt is next for The Pterosoar.