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National Marine Center CBP Office of Air and Marine St. Augustine, FL. Facility – 178,000 sq. ft. Rig and ET Shop. Storage Field. Honda PSI. NMC Administration. Paint Booth. Fiberglass & Vinyl. GSA/Storage. Rig Shop. Warehouse. CBP Owned. Mission Statement
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National Marine Center CBP Office of Air and Marine St. Augustine, FL
Facility – 178,000 sq. ft. Rig and ET Shop Storage Field Honda PSI NMC Administration Paint Booth Fiberglass & Vinyl GSA/Storage Rig Shop Warehouse CBP Owned
Mission Statement The primary mission of the National Marine Center is: To provide Marine Interdiction Agents and Border Patrol Agents (Marine) with safe, reliable, standardized vessels and marine equipment to facilitate the missions of Customs and Border Protection and the Department of Homeland Security.
New Maintenance Contract Awarded • Global Maritek Systems Inc (GMSI) awarded contract • Potentially a $160M contract • Possible 10 year contract- 1 base year, 4 option years and an additional 5 years possible as performance award • 30 maintenance sites that support 38 Marine units Nationwide, including Puerto Rico and St. Thomas USVI • 159 contract personnel • 8 Government FTE (including two independent duty USCG CWOs) • Capacity to add other agency support via Interagency Agreements
Vessels Supported CBP • 1 - Platform Vessel • 79 - Interceptors • 32 - Utility • 186 - OBP Riverine • 298 – Total NMTC Training Fleet • 16 training vessels supported USCG • 46 - SPC-LE • 4 - HITRON • Honda 225-150 Depot Level Repairs (1600+ engines) NOAA • 2 Right Whale Program St John’s County Fire/ Rescue • 1 Vessel St John’s County Sheriff’s Office • 4 Vessels City of St Augustine Fire and Police • 4 Vessels
Maintenance Locations Bellingham Massena Sault St Marie Detroit Buffalo Sandusky San Diego Camp Lejune Gulfport Del Rio Panama City Galveston St. Augustine NMTC Ft. Lauderdale Laredo Houma Tampa Corpus Christi Cieba Ponce Mayaguez San Juan St Thomas McAllen Ft. Myers 30 Maintenance Sites 159 Contract Personnel CBP/OBP/USCG Islamorada Marathon Key West S. Padre Island
Program Benefits • Cost savings on the labor rate compared to AOR commercial rates • Approximate 50% cost savings on parts • No waiting at a dealership for repairs • Access to the largest parts inventory in the country • Onsite warranty administration for all products • Techs that are highly specialized on the various systems • Total asset visibility with CAMITS
Depot Level Maintenance • Capability to provide ongoing maintenance support while also performing extensive vessel repairs and refurbishment. • Perform onsite Soda/ Sand blasting with the addition of a trailer mounted Soda/ Sand blasting machine. • Extensive structural and cosmetic fiberglass repairs are routine. • The Contractor is a vendor or dealer for every product utilized on the vessels in the program. This has resulted in 1,451 Warranty claims totaling approximately $1.4M for FY11.
Honda PSI Program Support Level • Vessels – 615 (1/3 of CG fleet) • Honda 225’s – 1273 • 225 lower units – 1522 • Honda 150’s – 335 • 150 lower units – 412
Electronics Shop • Factory trained and certified technicians • Enables capture of warranty credit as well as faster repair times due to in-house capabilities • EO/IR Sensor Support • 27 CBP FLIRs and 47 USCG FLIRs (SeaFLIR II) • Garmin and Furuno Electronics packages • Complete system installs • Total depot level support
NAWCAD NMC Communications Support • Motorola work station • Bench testing of radios • Kits developed for upgraded radios to be installed faster/ easier • Communication Center • XTL5000 w/ 03 control head • Standard Horizon marine band radio support • All radio programming • Satellite tracking device software • Working computers • Vessel headset support
Fiberglass Shop • American Boat and Yacht Council (ABYC) Composite and American Boat • Builders and Repairers Association (ABBRA) Certification • Bottom Paint • American made • 60% cost reduction • 30% drying time reduction • Copper free; Environmentally friendly • Metal Painting (T-Tops, Seats, etc) • Electro-Static paint gun and process • Low VOC paint; Environmentally friendly • 20% reduction of wasted material • Field repairable • Soda/ Sand Blasting Capability • 63% cost saving • 50% reduced turn around time • No transportation costs (fuel, liability, etc)
NMC Expansion • Second Rig Shop • Main Safeboat refurb area • Houses new ET and NAWCAD/ Comm shops • Additional 16,000 sq. ft. shop being prepared for total RIG move
Riverine Refurbishments • USCG RBS/ Safeboat Refurbishment Program continues • 111 vessels obtained from USCG • Average cost to refurb: $55K per vessel • Cost avoidance to date: $22+ Million
Riverine Refurbishments 23/ 25/ 27 Safeboat Refurbishment Before After
Special Projects Advanced Concept Technology Demonstrator XTVA Converta-Com installs to support the Olympics Vehicles
Past Quality Standard Previous rigging
C.A.M.I.T.S Custom Automated Maintenance & Inventory Tracking System • CBP Owned • Low Annual Cost • Architecture / Procedures Facilitate Rapid Change • Certified Alternate Property Accounting System • Provides Critical Data to Make Smart Business Decisions