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PowerFlex 750-Series AC Drives

PowerFlex 750-Series AC Drives. Low Voltage Drives. PowerFlex  Family of Low Voltage Drives.

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PowerFlex 750-Series AC Drives

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  1. PowerFlex 750-Series AC Drives Low Voltage Drives

  2. PowerFlexFamily of Low Voltage Drives • PowerFlex drives meet worldwide standards out of-the-box, achieving EMC, global voltage and safety requirements. All PowerFlex drives offer commonality in networks, operator interface and programming — factors that significantly contribute to ease-of-use and faster application start-up. • PowerFlex Compact drives offer cost-effective motor control for machine-level and stand-alone applications (PowerFlex 4, 4M, 40, 40P) • PowerFlex Standard drives are designed for application flexibility and control system integration (PowerFlex 400, 70, 700, 753 ) • PowerFlex Premium drives are designed for advanced applications with tight control system integration and extended Power Ranges(PowerFlex 700L, 700H, 700S, 755 ) Premium Performance Standard Compact Power

  3. PowerFlex 753 • Speed and torque control • Premier Integration to Rockwell Automation Architecture • Embedded I/O • General purpose applications • DeviceLogix for standalone applications • Wall mount construction • Power range: • 0.75 to 250 kW @ 400V • 1.0 to 350 Hp @ 480 V • .5 to 300 Hp @ 600V • 5.5 to 250 kW @ 690V

  4. PowerFlex 755 • Speed, torque and position control • Embedded EtherNet/IP port • Performance applications • Coordinated drive systems applications • Positioning applications • Torqueprove (lifting) • DeviceLogix to complement system capabilities • Use of embedded instructions within RSLogix 5000 (CIP Motion) • Wall mount and floor mount construction • Power range • 0.75 to 1400 kW @ 400V • 1.0 to 2000 Hp @ 480V • .5 to 1500 Hp @ 600V • 5.5 to 1500 kW @ 690V

  5. PowerFlex 750-Series User-Optimized Features Enhance Drive Benefits • Premier Integration into Logix • Reduction in the time required to develop and commission application • Elimination of address mismatch errors • Automatic DeviceConfiguration • Flexibility – Base Drive + Option Cards • Hardware investment limited to what’s specificaly required • Common HW Options consistent across all models and power ratings • Open backplane allowing 3rd parties to develop specific optioncard • Enhanced Safety • Minimum incremental investment to achieve Safety Integrity Level (SIL) required by the application • Safe Torque Off / Safe Speed Monitor • Power Density • Maximized Power Ratings in Small Packages • Smaller footprint and lower installation costs • Easily Configured for AC and DC Common Bus Systems

  6. PowerFlex 750-Series User-Optimized Features Enhance Drive Benefits • Advanced Diagnostic capabilities • Predictive maintenance for both drive and motor • Blown Fuse Detection • MOV Status Indicators • Embedded DeviceLogix • User logic controlling I/O connected to the drive as standalone application or complementing automation system • Maximizes onboardcapabilities • Flexible Packaging Options • Deployment in multiple physical environments • Conformal coated boards for all environments • Consistent with most global packagingrequirements • Ease of Use • Simplified learning curve, reduction of training expenses • HIM Wizards and common software configuration tools • Serviceability and maintenance

  7. Easy to Install & Use Roll Out Design Adjustable Wire Terminations N-1 Operation Remote Mountable Control Chassis Easy to Maintain & Service Modular Design - Low MTTR Replaceable Surge Protectors Easy to Monitor & Diagnose Surge Protector & Fuse Feedback Blower / Fan Feedback Enhanced Sensing Smart Features for Extra Savings Integrated Fusing Built-In EMC Filtering Pre-Engineered Power Option Packages PowerFlex 750-Series: PowerFlex 755 • Best in Class Serviceability, Diagnostics and Maintenance

  8. PowerFlex 755 Target Applications • Automotive • Stamping presses • Coile • Chassis Lift • Press feed • Palletizers • Cut to Length • Chemicals • Pumps • Induction / Resistive Heating • Injection Molding • Tire and Rubber • Banbury Mixers • Extruders • Shredders • Power Generation / Alternative Energy • Rail Car Dumpers • Food and Beverage • Centrifuge (Sugar) • Cappers • Crushers • Water and Wastewater • Pumps • Blowers / Aerators • Household and Personal Care • Rotary Cutoff • Tensioners • Palletizers • Metals • Resistive / Inductive Heating • Stirrers • Cut to Length • Flying Shear • Friction Welding • Life Sciences • Index Table • Pulp and Paper • Chippers • Log Carriages • Mining, Minerals and Cement • Crushers • Kiln Drives • ID Fans • Overland Conveyors • Shipbuilding and Marine • Crane (Hoist) • Cargo Elevators • Propulsion & Thrusters • Oil and Gas • Pumpjacks (Regen)

  9. Product Overview

  10. PowerFlex 750-Series AC Drives PowerFlex 750-Series AC Drives PowerFlex 753 General Purpose AC Drive PowerFlex 755 Premium Integration AC Drive • Panel Mount Drives • 0.75 to 250 kW @ 400V • 1.0 to 350 Hp @ 480 V • .5 to 300 Hp @ 600V • 5.5 to 250 kW @ 690V • Panel Mount Drives • 0.75 to 250 kW @ 400V • 1.0 to 350 Hp @ 480V • .5 to 350 Hp @ 600V • 5.5 to 250 kW @ 690V • Floor Mount AC Drives • 315 to 1400 kW @ 400V • 400 to 2000 Hp @ 480V • 250 to 1500 Hp @ 600V • 200 to 1500 kW @ 690V Ratings to 1500 kW / 2000 Hp Ratings to 250 kW / 350 Hp

  11. Product Overview

  12. PowerFlex 750-Series Control and Option slots PowerFlex 755 • Power Ratings: • 400/480V AC: 0.75…1400 kW / 1.0…2000 Hp • 600/690V AC: .5…1500 Hp / 5.5…1500 kW • 5 option slots for communications, safety, feedback, I/O, and auxiliary power supply • 3 option slots for frame 1 • Standard embedded EtherNet/IP port Control Board Option Slots Control Board • PowerFlex 753 • Power Ratings: • 400/480V: 0.75…250 kW/ 1.0…350 Hp • 600/690V: .5…300 Hp / 5.5…250 kW • 3 option slots for communications, safety, feedback and additional I/O • Standard embedded I/O Option Slots Additional Power Supply

  13. PowerFlex 750-Series Option Cards • The PowerFlex 750-Series is unique in that most of the options are common between the PowerFlex 753 and PowerFlex 755 • This commonality helps reduce inventory and spare parts • Options include: • HIM • Communications • Auxiliary Power • I/O • Feedback Encoder Interface • Safety • The Option Development Kit provides the tools for 3rd parties to develop application or network specific option card

  14. PowerFlex 750-Series Options Development Toolkit Custom cards behave no differently than any other card. As long as a user properly follows the provided DPI/SI specification in the kit, the card will present itself correctly in all drive software tools (i.e. DriveExplorer, Executive and AOPs) PowerFlex 750-Series Options Development Kit • Fundamental feature of PowerFlex 750-Series drive • Access to the drive backplane • Toolkit to develop custom application hardware and software • Results in a “custom” card for PowerFlex 750-Series drives • Customers benefit from the Options Development Kit with: • Increased functionality for their solution while speeding time to market • Reduced component footprint and system complexity by integrating function specific modules directly into drive • Simplified integration to proprietary networks • Protection for customer’s intellectual property • Differentiation for application or machine in the marketplace

  15. PowerFlex 750-Series Safety Option cards • Prevents drive restarts after safety circuit is tripped • Requires the use of any external safety relay to meet EN13849-1, Category 3 • Removal of enable and safety jumpers required • Reduce and safely monitor the speed of an application • Safe Speed Monitor option card does not require use of an external safety relay • Application of Safe Speed Monitor requires one of the Encoder Feedback cards below: • Dual Incremental Encoder: 20-750-DENC-1 • Universal Feedback card : 20-750-UFB-1

  16. PowerFlex 750-Series AC DrivesAuxiliary Power 24V DC Auxiliary Power Option Card • Maintains control power when main power is removed • Communication to the drive remains active • Allows complete drive status and diagnostics to the controller • Allows DeviceLogix to run to control inputs/outputs • 24V DC power supply required • Available in all frame sizes Allows customers to maintain communication with drive

  17. PowerFlex 750-Series AC Drives Inputs and Outputs

  18. PowerFlex 750 – Encoder Feedback options Notes: Using the Safe Speed Monitor card requires Dual Incremental Encoder or Universal Feedback option Homing and registration functions not supported when using Embedded Motion Control Instructions in Logix controllers (CIP Motion) – Must use Universal Feedback card Rotary Incremental, Linear, high resolution, Sine Cos (SC), Full Digital (FD), Heidenhain EnDat (2.1 and 2.2), Stegmann Hiperface, SSI, BiSS, “Temposonic”, “Stahl”

  19. PowerFlex 750-Series Communication Options • *PowerFlex 750-Series support existing 20-COMM communication cards with 20-750-20COMM carrier option.

  20. Product Overview

  21. PowerFlex 750-Series Drive Configuration Seamless integration with Logix platform Automatic device Configuration (ADC) for PF755 Reduced Engineering and commissioning time

  22. PowerFlex 750 Configuration HIM/Assisted Start-Up • Easier to use with less key strokes than previous products • Routine to help step through configuration of the drive • HIM Startup menu displayed on initial power up and cleared once Startup is complete • Questions prompt you through the routine and only expose configurations required for the application • Leads you through loading motor data and configuring feedback and I/O • Includes a Manual and Auto-tune procedure • Resetting the drive to defaults and a power cycle initializes the routine

  23. Premier Integration – Customer Value • Use one software tool to configure the entire Logix / drive system • Allows use of the same easy-to-use drive configuration Wizards used in DriveTools SP and DriveExplorer • Drive diagnostic, fault, alarm and event information is integral to RSLogix 5000 • All drive configurations are saved in the RSLogix project file and in the Logix controller • Auto-generation of descriptive tag names • Eliminates the need to enter individual tag descriptions • Eliminates I/O addressing mismatcherrors • Auto-generation of respective tag data types • Eliminates the need to convert from one data type to another • Controller & drive network connections are configured at the same time • Automatic Device Configuration (ADC) for PowerFlex 753 and 755 Integrated add-on-profiles (AOPs) reduce drive system development time by as much as 70%* * Figure obtained from timed side-by-side drive configuration comparison testing

  24. Automatic Device Configuration (ADC) A v20 Logix-based feature that allows a user to configure their Logix system to automatically download a “large” device’s configuration - typically after it has been replaced Configuration data for “large” devices resides in the ACD file and the Logix controller, but the download was a manual process in v16-v19 Also compliments: Stratix 6000 & 8000 switches Automatically assigns IP Address (if desired for the application) Firmware Supervisor Flash the drive and/or peripherals (if desired for the application) v20 released January ‘12 Download button Add-On Profile (AOP) of desired drive in RSLogix 5000

  25. Flash Configuration MaintainDevice Replacement Process • Animation 2:00 AM Stratix 6000 / 8000 EtherNet/IP IP Address

  26. PowerFlex 755 with CIP Motion • PowerFlex 755 is native to data structure in RSLogix 5000 • Configuration • Motion instruction-based programming • Commissioning • Diagnostics and drive maintenance • Position, velocity, or torque control • Motion instruction programming • Positioning, gearing, camming, interpolation • Synchronized drive control • Simple and complex profile for 1 drive to 100+ drives • Velocity • Position with phase control • Safety options • SIL 3, Cat 4, PLe Safe Torque Off • SIL 3, Cat 4, PLe Safe Speed • Power range and voltage • 0.75…1500 kW / 1…2000 Hp • 400/480V, 600/690V

  27. Product Overview

  28. Packaging Options

  29. PowerFlex 750-Series Wall Mounted Drives Enclosure and packaging options to meet most environmental requirements Open Type Cabinet Mount (40 C)IP00 / NEMA Type 0 Extra Protection Flange Mount (50° / 40°C) Front = IP00/IP20 & NEMA/UL Open Type, Back = IP66 & NEMA/UL Type 4X Extra Protection Wall Mount (40°C) IP54 & NEMA/UL Type 12 NEMA 1 Kit converts Open Type to NEMA/UL Type 1 Conformal coating is standard • Power Ratings to 250 kW / 350 Hp

  30. PowerFlex 755 Floor Mounted Drives 250 kW/350 Hp to 1500 kW/2000 Hp 400/480/600/690 VAC • Highly Robust & Reliable • Premium Serviceability, Diagnostics and Maintenance • Fiber Optic Paralleling for noise immunity • Segregated power and control wire channels • Application Flexibility • AC or Common DC Bus input • Segregated power and control wire channels • Pre-Engineered Power Solutions for use with 20G Standard Drives • Pre-Engineered Solutions • Circuit Breaker or Disconnect • Contactor • Reactor • Centerline Bus • Saves Installation Time and Costs • Eliminates Accessory Sizing and Installation Errors • Reduces Cabinet Size and Flood Space 21G Standard Drive with Installed Option Bay 20G – Standard Floor Mount Drives • UL Termination Kit is Not Required for Non-UL Applications

  31. PowerFlex 755 Floor Mounted Common experience from low to high power Highly Robust & Reliable Conformal coating as standard Efficient cooling with use of external air (sealed cooling channel) Fiber Optic Paralleling Method Application Flexibility AC or Common DC Bus input NEMA 1, NEMA 12, Open Type IP00, IP20 and IP54 Enclosures Top and/or bottom cable entry Segregated power and control wire channels

  32. PF 755 Floor Mounted: Basic Architecture Frame 8 350…700 Hp Frame 9 600…1350 Hp Frame 10 1100…2000 Hp

  33. Frame 9 and up combine parallel power structures to provide higher power ranges. Only one control pod is needed to operate these drives N-1 allows customers to run at a reduced capacity if one of the power structures fails. This capability also helps reintroduce the power structure after repair. Please note that the inoperable power core must be removed from the cabinet before power is restored to the remaining unit(s). Greater details provided on pages 423 to 425 of the Programming Manual (750-PM001C). PowerFlex 755 Floor Mounted N-1 Functionality N-1 Maximizes Application Uptime

  34. PF 755 Floor Mounted - Configuration • Overall drive rating automatically determined (at every power up) by sum of individual drive sections • Detection of change results in prompting user to make decision • Keep original configuration? • Reconfigure as smaller system? • N-1 feature for continued operation with faulted or failed drive sections • Run at partial application load • Design system with extra drive capacity and run at full application load • Choice of actions when a section stops working • Fault Coast, Fault Ramp Stop, Continue Simple, Flexible, and Error Free Parallel Configurations

  35. PF 755 Floor Mounted - Design Details Sealed cooling channel uses external air for main cooling Reduces electrical component exposure to contamination from environmental elements High volume fan pulls air into cooling channel Forked fin heat sink helps dissipate heat

  36. Product Overview

  37. PowerFlex 750-Series AC Drives Conformal Coating Standard • Standard on all PowerFlex 750-Series drives • In harsh environments increases drive reliability • Protects components with micro lead spacings which are otherwise vulnerable to dust and moisture build up • Without coating, unintentional conductive paths can be formed, leading to circuit failure • Enclosures must still be considered in the overall application of a drive See Conformal Coating for Variable Speed Drives white paper for more information

  38. PowerFlex 750-Series AC DrivesPredictive Diagnostics • The PowerFlex 750-Series can be programmed to keep track of information that affects the life of its cooling fans and relay outputs, as well as customer motor and system bearings • Provides data on estimated life expectancy for fans and relays • Provides configuration for customer motor and system bearing data for drive monitoring • Provide advanced notification to help prevent unplanned downtime • Real time data provides actual time stamping from the real-time clock • Can configure and retrieve data via HIM, software tools, and RSLogix 5000 • Information can be transferred to the controller as I/O tags

  39. Heatsink Fan Example

  40. Digital Output Contact Example

  41. Additional Information

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