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XTOD Controls Preliminary Design Review

XTOD Controls Preliminary Design Review. Steve Lewis & Gunther Haller. XTOD Controls. Instrumentation in FEE NEH1 NEH2 NEH3 Tunnel Nothing in FEH…. MPS. Gate valve: OUT FEE: 25 NEH 1: 3 NEH 2: 2 NEH 3: 0 Tunnel: 4 FEH: 1 Solid attenuator, IN or OUT FEE: 9

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XTOD Controls Preliminary Design Review

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  1. XTOD ControlsPreliminary Design Review Steve Lewis & Gunther Haller

  2. XTOD Controls • Instrumentation in • FEE • NEH1 • NEH2 • NEH3 • Tunnel • Nothing in FEH…

  3. MPS • Gate valve: OUT • FEE: 25 • NEH 1: 3 • NEH 2: 2 • NEH 3: 0 • Tunnel: 4 • FEH: 1 • Solid attenuator, IN or OUT • FEE: 9 • Linear Motions: ‘sweet spots’ • FEE: 8 • Pop-in Camera YAGs • FEE: 7 • NEH1: 4 • Tunnel: 2

  4. Motion

  5. Motors • Motors • All stepper motors • 4- and 5-phase • Micro-stepping: no • Half-stepping: yes • Holding current: yes • Synchronization between motors: no • Various usage • Geared/Harmonic drive • Stages (1-3d) • Rack-and-pioned

  6. Motion: System Diagram with Stepper Motors and LVDT Highland Tech. 8CH V550 LVDT Conditioner VME Module Only where LVDT is used • 4-phase: SMDS4-B (bipolar) • 5-phase: SMDS4-5P (bipolar) DB25 Interface 8CH SLAC Break-Out Chassis Xxx-xxx LVDT DS4000A-RAD DIN Rail 8002 IP carrier Board 8304 Transition Board Up to 16 CH Motor Control 8601 4CH Motor Controller Up to max 4 8601’s On each 8002 SCSI 50pin Cables HYTEC SMDS4 4CH Stepper Driver Chassis To 3 more SMDS4’s Ethernet VME 6100 IOC Stepper Motor In/Out Limit DIN Rail RS232

  7. HYTEC • IP-SM-8601 Industry-Pack Card • 4 channels of stepper motor control • Output • Step and direction signals • Input • Limit switch signals • Drive fault status • Encoder signals • VICB8002 IP VME Carrier Board • Holds up to 4 4-channel 8601 cards • 8304 VME Transition Board • Connects to 4 4-channel driver chassis or 16 motors • SMDS4-4B Bipolar Motor Driver Chassis • 4 channels of bipolar (PWM Chopper) drive for 4-phase hybrid motors at up to 4A per phase. • Internal 300W 24-V power supply

  8. Motion • Motion • Number of axis and 4-channel Hytec Chassis • FEE : 28 4-ph (7 chassis), 20 5ph (5 chassis) • LVDT • About 3 out of 4 motors need LVDT • Number of chassis • FEE: 8

  9. In/Out Control: Solenoid Actuated Hytec 8002 IP carrier Board? Driver Acromag IP445 RELAY DRIVER IP card Vacuum Chamber SLAC-8-CH Solenoid Controller Pneumatic solenoid Bellows Paddle States of Limit Switches Acromag IP440A Dig Input card To MPS Controls Interface Controls Interface MVME6100 IOC VME Crate HOUSE AIR Check Acromag or Hytec Typical Solenoid with valve

  10. XTOD Controls con’t • Solenoid (~ 32 each) • Use SLAC solenoid chassis + IP cards • SLAC chassis has output to MPS • Assert MPS when solenoid is not in and not out (i.e. moving) • Number of chassis • FEE: 1 • 9 solid attenuator • 7 pop-ins • 5 other • NEH: 1 • 4 pop-ins • XRT: 1 • 2 pop-ins

  11. Crates & IOC’s

  12. VME Crates & IOC’s • VME crates • Wiener 7-slot, same as LCLS • FEE: 7 • NEH: 1 • Dawn 2-slot, same as LCLS • FEE: 1 • VME IOC • MVME6100, same as LCLS • All have EVR’s • Number of IOC’s • FEE: 11 • NEH:1

  13. compactPCI Crates & IOC’s • cPCI • Same crate as XES • With >=1 Acqiris DC282 8-GHz waveform digitizer • With 1 Intel CPU • With EVR • Number of cPCI crates and DC282 • FEE: 1, 2

  14. Cameras

  15. 110VAC 110VAC 110VAC 12VDC adapter 12VDC adapter 12VDC adapter 12V 12V 12V MVME6100 IOC Fiber from EVG PMC EVR EDT CL Ethernet RS232 PMCSPAN2-002 EDT CL EDT CL Multiple Camera System (frame rate = 10fps) • Use front-panel triggers of EVR • Power for camera could also be supplied by SLAC profile monitor chassis • Pairs shown above will be packed 2x or 3x in standard 7-slot VME crate PULNiX CCD Camera Trigger (VINIT) CameraLink cable with RS232 built-in PULNiX CCD Camera CameraLink cable with RS232 built-in PULNiX CCD Camera CameraLink cable with RS232 built-in

  16. XTOD Controls con’t • Cameras • PULNiX Camera • TM-4200CL. • Frame grabber EDT PMCS, same as LCLS • FEE: 7 • NEH1: 4 • Tunnel: 2 • Scientific Grade Cameras • Linux, software done at SLAC • FEE: 2 each Cascade 512B/Princeton • FEE: 1 each 2Kx2K/Princeton

  17. Vacuum

  18. Gauge Controller Mass Flow Controller Turbo Pump Controller Magnetic Starter Gas Flow Type GUI Server Ethernet (EPICS VLAN) Ethernet (Field-bus VLAN) ControlNet LadderLogic PLC Flex I/O ControlNet Interface IOC Ethernet Interface Ethernet Interface ControlNet Interface Beamline Gate Valve I/O Gate Valves TerminalServer Analog and Digital Signals Scroll pump control Scroll Pumps RS-232 Pirani + Cold Cathode +Baratron Gauges RS-232 Mass Flow Unit RS-232 Turbo Pumps

  19. Gauge Controller Ion Pump Controller Turbo Pump Controller Magnetic Starter Diagnostic Tank Type GUI Server Ethernet (EPICS VLAN) Ethernet (Field-bus VLAN) ControlNet LadderLogic PLC Flex I/O ControlNet Interface IOC Ethernet Interface Ethernet Interface Serial interface ControlNet Interface Beamline Gate Valve I/O Gate Valves TerminalServer Analog and Digital Signals Scroll pump control Scroll Pumps RS-232 Pirani + Cold Cathode Gauges RS-232 Ion Pump RS-232 Turbo Pumps

  20. Gauge Controller Ion Pump Controller Beam-line Type GUI Server Ethernet (EPICS VLAN) Ethernet (Field-bus VLAN) ControlNet LadderLogic PLC Flex I/O ControlNet Interface IOC Ethernet Interface Ethernet Interface Serial interface ControlNet Interface Beamline Gate Valve I/O Gate Valves TerminalServer Analog and Digital Signals RS-232 Pirani + Cold Cathode Gauges RS-232 Ion Pump

  21. Vacuum con’t • Vacuum • Gamma MPC-2-100 ion pump controller (same as LCLS) • MKS 937a Gauge controller (same as LCLS) • Valves Varian VAT-48 (same as LCLS) • PLC Allen-Bradley CLX-5000 (same as LCLS) with Flex-I/O • VAT VF-2 fast shutter • Varian V81,301,701,1001 turbo pump controller • All except valve have analog/digital to PLC, serial to IOC • PLC accepts EPICS commands, performs action if permitted • PLC sends status to EPICS • PLC turns off gauges, pumps, closes valves if needed • PLC reports to MPS • Number of ion pump/gauge controller’s; 1 PLC each • FEE: 10, 16; and 9 turbo • NEH1: 2,2 • NEH2: 1,1 • NEH3: 1,1 • Tunnel: 5,5 • FEH: 1,1

  22. Other Controllers

  23. Other Controllers con’t • Temperature measurement (Thermocouples) • Beckhoff model? • Number of TC’s and Beckhoff’s • FEE: 36, 9 • High Voltage for PMT’s • VME ISEG VHS 4020n_405 -2KV, 4mA • Number of VME modules • FEE: 1

  24. Other Controllers con’t • Illuminator (# each?) • Profile Monitor Chassis has four channels. Each channel drives two 24VDC LED/Bulb • Number of LED’s and chassis • FEE: 8, 4 • DC low-voltage/low-current for solenoid magnet for 2 DC solenoids • Kepco KLP 75-33-1200 • Serial interface • Number of LVPS • FEE: 2

  25. Other Controllers con’t • Control/monitor of Avalanche Photodiode units (voltage setting/monitoring) • IPack: Acromag DAC, HyteC ADC • 12 bits OK • Number of DAC & ADC IP cards • FEE: 1, 1 • Total Energy Measurement • VME ADC: ICS-121, ICS-130 • Number of ADC’s? • FEE: 1

  26. Other Controllers con’t • Lakeshore 340 temperature controller • Number each • FEE: 1 • Ophir laser power meter • NOVA2 serial or USB • Number each? • FEE: 2 • FLI filter wheels • SLAC solenoid chassis does not work, need wheel • Model CF-1-5, serial interface being engineered • Number of modules? • FEE: 2

  27. Other Controllers con’t • Unspecified waveplate • In FEE: 1

  28. Racks & Power • Standard LCLS Double-Racks • Number of racks • FEE: 3 • NEH1: Number of units used in XES rack: 27 • NEH2: Number of units used in XES rack: 21 • NEH3: Number of units used in XES rack: 25 • FEH: 1 • 24U/42” Under-beamline • Number of racks • FEE: 6 • Tunnel: 5 • Rack power distribution • Furman unit with 100A input, same as LCL; one in each 24U rack • SLAC Custom Larger unit, same as LCLS; one in each double-rack

  29. Network • Cisco Ethernet Switch • Hutch switch shared with XES, supplied by XES • Number of lines • FEE: 43 • NEH 1: 8 • NEH 2: 1 • NEH 3: 1 • Tunnel: 10 • FEH: 2 • TS Terminal Server • Hutch TS shared with XES, supplied by XES • Number of lines • FEE: 67 • NEH 1: 4 • NEH 2: 2 • NEH 3: 2 • Tunnel: 10 • FEH: 2 • Digi anywhere Ethernet/USB if needed

  30. Hutch Assignments • In the FEE, there is no place left for any other racks except if ceiling mounts are used. Also, the racks are nearly full, and this includes putting some items in the rear mounts. • In NEH, the XTOD requirements have shrunk to almost nothing. • XTOD will use space in XES racks • Tunnel?

  31. Hutch Assignments • Hutch 1: • - XES Cisco switch • - enet for PLC and IOC (align cams) • - XES terminal server TS-16 for vac controllers • - MPS (from PLC) • - Rackspace in XES rack with PLC engine, IOC, PLC-I/O, vac controllers • Hutch 2: • XES Cisco switch XES terminal server TS-16 for vac controllers • Rackspace in XES rack with PLC-I/O, vac controllers • Hutch 3: • XES Cisco switch • enet for IOC (sci-grade cam) • XES TS-16 for vac controllers • Rackspace in XES rack with IOC, PLC-I/O, vac controllers • Rackspace in XES rack for vac for PPS stopper • XTOD included vac (ion, gauges) for PPS stopper in Hutch 3. • Use a dedicated PLC processor/engine for Near Hall, with 3 Flex-I/O stacks 1 in each rack for local signals. Runs ControlNet (RG-6) from engine to I/O. • But above shows already one PLC in each hutch? In which hutch is this one?

  32. Vacuum/PPS around Stoppers • Stoppers • FEE: 3 • NEH3: 1 • Tunnel: 4 • XTOD has provided an ion pump supply and gauge controller to be fitted to PPS-supplied stopper mechanism with pump and gauge heads, which is controlled by an XTOD PLC • Reason: Having an official "vacuum interface" on each side of each stopper between PPS and XTOD was not only a lot of paperwork, but a lot of cross-over signals between the PLCs controlling each sub-system. • The assumption is that the vacuum condition is not interesting to PPS in its primary role. • XTOD does not do anything with PPS signaling or stopper mechanism motion. • Control and readback of the stoppers is through the PPS.

  33. Valve/Shutter Comments • There is /*NO*/ provision for fast valve protection between XTOD vacuum in FEE, NEH, XRT, or FEH. • In fact, the UHV systems of the HOMS and SOMS couple directly to the UHV systems in Hutch 1 and 2 of NEH. • There /*IS*/ one fast shutter in the system: • it is in the DUMP just upstream of FEE and has sensors both farther upstream in the DUMP and farther downstream in the FEE; • There are 2 slow valves near the sensors. • All 5 devices are wired to one XTOD controller (VAT VF-2) in the FEE vacuum racks in the alcove which • Controls shutter and valve in DUMP • Controls valve in FEE • 2 cables will have to routed through/around DUMP/FEE shield wall (difficult). • VF-2 is fitted with 2 valve cards, 2 sensor cards, one shutter card. • Note: above is not clear: • In DUMP is one shutter, one valve, one sensor • In FEE is one valve, one sensor • Why only two cables to dump, are there not 3? • FEE PLC talks to VF-2; • it can request a valve motion and be notified if VF-2 triggers on its own. • PLC will report if any shutter or valve is 'not open' to MPS NTIU. • It does this for many other devices as well. • Norum says its OK to logical AND/OR for obvious groups of devices with no intervening stoppers. • MPS of course controls stoppers, but does not control shutters/valves.

  34. Additional Discussion Points • Who does installation work at SLAC, who does Kaptar entering, when? • Ernie Williams will help with best way to configure EPICS at LLNL to keep in sync with LCLS but overcome some limitations on direct file sharing due to aggressive firewalls on both ends; • Terry Lahey will do Ethernet switches and terminal servers; • Ponce Rodriguez and Mike DeSalvo will to most of cable installation.

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