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XTOD Instrument Controls Final Design Review

XTOD Instrument Controls Final Design Review. Steve Lewis 14 February 2008. Principles of Design. Re-use existing LCLS or planned XES technology wherever possible Lower cost and schedule risk Reduce maintenance cost and overall complexity

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XTOD Instrument Controls Final Design Review

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  1. XTOD Instrument ControlsFinal Design Review Steve Lewis 14 February 2008

  2. Principles of Design • Re-use existing LCLS or planned XES technology wherever possible • Lower cost and schedule risk • Reduce maintenance cost and overall complexity • FEE has very limited physical space, but ‘acceptable’ radiation levels • ‘Tuck’ short racks under beamline (also shortens cable runs) • Decouple Instruments • 4 major instruments will evolve separately • One rack/one instrument • Hard and soft mirrors as well…

  3. Diagrams

  4. Overall Context Diagram • Grey ovals: instruments • Blue rectangles: controllers • Yellow barred rectangles: IOCs

  5. Rack 201 Diagram • Grey ovals: instruments • Green symbols: devices • Blue rectangles: controllers • Yellow barred rectangles: IOCs

  6. Rack 202 Diagram

  7. Rack 203 Diagram

  8. Rack 204 Diagram

  9. Rack 70x Diagram

  10. Rack 80x Diagram

  11. Near Hall Diagram

  12. XTOD Controls • Instrumentation in • FEE • Limited in NEH1 • Vacuum only in NEH2 • Likely nothing in NEH3 • Vacuum only in Tunnel • Nothing in FEH…

  13. MPS • Solid attenuator, Mirrors, Crystals, IN or OUT • FEE: 14 • Linear Motions: ‘sweet spots’ • FEE: 8 • Pop-in Camera YAGs • FEE: 6 • NEH1: 4 • Tunnel: 2

  14. Motion

  15. Motors • Motors • All stepper motors • 4- and 5-phase (26 and 20 axes) • Micro-stepping: no • Half-stepping: yes • Holding current: yes • Synchronization between motors: no • Brakes: 8 axes • Various usages • Geared/Harmonic drive • Linear/Rotary • Stages (1d, 2d, 3d) • Rack-and-pinion

  16. Motion: System Diagram with Stepper Motors and LVDT Highland Tech. 8-ch V550 LVDT Conditioner VME Module Only where LVDT is used • 4-phase: SMDS4-B (bipolar) • 5-phase: SMDS4-5P (bipolar) DB25 Interface 8-ch SLAC Break-Out Chassis LVDT GHSA-750 8002 IP carrier Board 8304 Transition Board Up to 16-ch Motor Control 8601 4-ch Motor Controller Up to 4 8601’s per 8002 SCSI 50-pin Cables HYTECSMDS4 4-ch Stepper Driver Chassis To 3 more SMDS4’s Ethernet VME 6100 IOC Stepper Motor In/Out Limit RS232

  17. HYTEC • IP-SM-8601 Industry-Pack Card • 4 channels of stepper motor control • Output • Step and direction signals (TTL) • Power and Brake signals (24V) • Input • Limit switch signals • Drive fault status • Encoder signals (not used by XTOD) • VICB8002 IP VME Carrier Board • Holds up to 4 4-channel 8601 cards • 8304 VME Transition Board • Connects to 4 4-channel driver chassis (16 motors) • SMDS4-B Bipolar Motor Driver Chassis • 4 channels of bipolar (PWM Chopper) drive for 4-phase hybrid motors at up to 3.5A per phase. • Internal 300W 24-V power supply

  18. Motion • Motion • Number of axis and 4-channel Hytec Chassis • FEE: 28 4-ph (8 chassis), 12 5-ph (4 chassis) • LVDT • About 3 out of 4 motors need LVDT • Uses Highland LVDTV550 VME conditioner/exciter • Number of chassis • FEE: 33 (7 card/chassis) • Encoder • Heidenhain ROQ-425 absolute rotary encoder • 25 bits (32 turns, 20-bits per turn) • Kramert 505/F VME card

  19. In/Out Control: Solenoid Actuated Acromag 9760 IP carrier Board Driver Acromag IP445 RELAY DRIVER IP card Vacuum Chamber SLAC-8-CH Solenoid Controller Pneumatic solenoid Bellows Attenuator,Mirror,Crystal… States of Limit Switches Acromag IP440A Dig Input IPcard To MPS Controls Interface Controls Interface MVME6100 IOC VME Crate HOUSE AIR Typical Solenoid with valve

  20. XTOD Controls… • Solenoid • Use SLAC solenoid/profile-monitor chassis + IP cards • SLAC chassis has output to MPS • Assert MPS when solenoid is not in and not out (i.e. moving) • Number of chassis • FEE: 3 • 9 solid attenuator (SNC) • 5 other (SNC) • 6 pop-ins (PMC) • NEH: 1 • 4 pop-ins (PMC) • XRT: 1 • 2 pop-ins (PMC)

  21. Crates & IOC’s

  22. VME Crates & IOC’s • VME crates • Wiener 9-slot, same as LCLS (deprecated) • FEE: 7 • NEH: 1 • Dawn 2-slot, same as LCLS • FEE: 1 • VME IOC • MVME-6100, same as LCLS • All have EVRs • Number of IOCs • FEE: 11 • NEH: 1

  23. compactPCI Crates & IOC’s • cPCI • Same crate as XES (Elma 4-slot) • With ≥1 Acqiris DC-282 8-GS/s waveform digitizers • With 1 Intel CPU (Concurrent PP5) • With EVR • All same as XES • Linux now; RTEMS in future (same as XES) • Number of cPCI crates and DC-282 • FEE: 1, 2

  24. Cameras

  25. 110VAC 110VAC 110VAC 12VDC adapter 12VDC adapter 12VDC adapter 12V 12V 12V Multiple Camera System (frame rate = 10fps) MVME6100 IOC • Use front-panel triggers of EVR • Power for camera could also be supplied by SLAC profile monitor chassis • Camera has EDT RCX copper-to-fiber converter (not shown) • Triples shown above will be packed 2x or 3x in standard 9-slot VME crate PMC EVR PULNiX CCD Camera Fiber from EVG Trigger (TTL) EDT CL CameraLink cable with RS232 built-in Ethernet RS232 PULNiX CCD Camera PMCSPAN2-002 EDT CL CameraLink cable with RS232 built-in EDT CL PULNiX CCD Camera CameraLink cable with RS232 built-in 20 slots of VME

  26. XTOD Controls… • Cameras • PULNiX Camera • TM-4200CL (10), TM-6710CL (1, same as LCLS) • Frame grabber EDT PMCS, same as LCLS • FEE: 7 • NEH1: 4 • Tunnel: 2 • Driver: similar to/same as LCLS • Scientific Grade Cameras • Linux • FEE: 2 each Cascade 512B/Princeton • PCI with driver and PVCAM library • FEE: 1 each PIXIS=XO-2048B/Princeton • USB with driver and PVCAM library • IOC: Dell 1U PowerEdge 1790 (same as XES) • New EPICS driver support

  27. Other Controllers

  28. Other Controllers… • Temperature measurement (thermocouples) • Beckhoff 3314 (BK9000 coupler) • Number of TC’s and Beckhoff’s • FEE: 36, 9 • Same as XES • High Voltage for PMTs • VME ISEG VHS 4020n_405 -2KV, 4mA • Number of VME modules • FEE: 1 • Same as LCLS

  29. Other Controllers … • Illuminator (for PULNiX TM-4200CL) • Profile Monitor Chassis has four channels. Each channel drives two 24VDC LED/Bulb • Number of LED’s and chassis • FEE: 12, 3 • Same as LCLS • DC low-voltage/low-current for solenoid magnet for 2 air-core solenoids • Xantrex DCS20-50E • TCP/IP interface • Number of LVPS • FEE: 2 • New serial protocol

  30. Other Controllers… • Control/monitor of Avalanche Photodiode units (voltage setting/monitoring, TEC monitoring), various AC power • Beckhoff 4002, 3064, 2622 • Same as XES • Number of DAC & ADC units • FEE: 1, 1 • Total Energy Measurement • VME Signal Conx/ADC: ICS-121, ICS-130 • Number of ADC pairs • FEE: 1 • New driver

  31. Other Controllers… • Lakeshore 340 temperature controller • Number each • FEE: 1 • Serial interface, new protocol • Coherent EPM-2000 2-chan laser power meter • Number each • FEE: 1 • Serial interface, new protocol

  32. Other Controllers… • Finger Lake Instrument filter wheels • SLAC solenoid chassis does not work, need wheel • Model CFW-1, serial interface being engineered • Number of modules • FEE: 2 • Serial interface, new protocol • Opti-Sigma rotary attenuator • PAT-001 controller • In FEE: 1 • Serial interface, new protocol

  33. Racks & Power • 40U/80″ • Number of racks • FEE: 1 • SOMS (temporary) • 24U/42″ Under beamline • Severe space constraint • Number of racks • FEE: 6 (4 upstream instruments; 2 HOMS) • Rack power distribution • Furman unit with 100A input, same as LCLS; one in each 24U rack; 2 in 40U double rack

  34. Network • Cisco 3650 48-port Ethernet Switch • Hutch switch shared with XES, supplied by XES • Number of Cat-6 • FEE: 46 • NEH1: 7 • Digi TS-16 Terminal Server • Hutch TS shared with XES, supplied by XES • Number of RS-232 • FEE: 79 • NEH1: 10

  35. Software

  36. Software • EPICS Base 3.14.9-’lcls’ • Clean, location-neutral build for LLNL and PCDS • Built from source checked out from e-beam CVS • Modules: • All required hardware drivers • Various software utilities (IOC admin and autosave, etc) • RTEMS 4.7.1 • Just a copy, not a build • Applications • Minimal set from LCLS and EPICS community • Built from source • Display, Alarm, VisualDBTool, Channel Access Utilities, Archiver, Strip Chart, Gateway • Matlab-on-EPICS • Will be primary platform for XTOD scientists to diagnose and configure LCLS

  37. Photos of Ongoing Fabrication at LLNL

  38. Auxiliarymaterialsfollow

  39. Gas Detector: Block Diagram EPICS Control System (includes PLC) Note: 2 units required X,Y,dX,dY Motion Control Motor+ LVDT 4 Position Common to both units HV Power Supply Magnet Power Supply Voltage,Current On/Off,Current, Voltage Preamplifier 2 Shape Vacuum Pumps, Gauges, Valves PhotomultiplierTube Signal On/Off, Pressure Trigger Digitizer Gas Flow Controller Bias On/Off, Flow Temperature Avalanche Photodiode Preamplifier TemperatureMeasurement Resistance Apparatus S. Lewis v6

  40. K-Spectrometer/Soft-Xray Imager: Block Diagram EPICS Control System (includes PLC) K Spectrometer Soft-Xray Imager 2x Crystal+Stopper Mirror 3 In/Out In/Out Motor+ Readout Motor+ Readout 2x Crystal dX Motion Control Mirror dX Motion Control 2 Angle Angle Motor+ Readout Reticle X,Y*Motion Control CCD Camera Camera Control 2 Position ParametersImage Trigger Motor+ Readout Photodiode Y* Motion Control Angle Photodiode Preamplifier Gain Vacuum Pumps, Gauges, Valves Signal On/Off, Pressure Trigger Digitizer Apparatus *Requires LVDT for absolute readout Part of Gas Detector S. Lewis v5

  41. Total Energy Diagnostic: Block Diagram EPICS Control System (includes PLC) Compressor and Pulsed Valve On/Off Motor+ Encoder Attenuator Motion Control Motor+ LVDT X,Y Stage Motion Control Selection 2 Position++ Laser Laser Control Trigger Vacuum Pumps+ Gauges Energy Sensor Energy Meter On/Off, Pressure 2 2 2 Energy Temp Control + Resistance Measurement DC Bias+ Preamplifier Energy, Temp 16 16 Bias, Gain Resistance 16 Signal Trigger Digitizer Apparatus S. Lewis v5

  42. Direct Imager: Block Diagram EPICS Control System (includes PLC) Apparatus Wide FOV Narrow FOV FilterWheel FilterWheel Filter WheelController Filter WheelController Selection Selection FocusMotor FocusMotor Focus Motion Controller Focus Motion Controller Position Position CCDCamera CCDCamera CameraController CameraController Parameters,Image Parameters,Image Trigger Trigger Illuminator 2 On/Off Vacuum Pumps+ Gauges Motor+ Encoder Scintillator Ladder Motion Control On/Off, Pressure Position S. Lewis v7

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