70 likes | 239 Views
Boiler Over Sizing Anthony McGarry, Senior Engineer RPS Group. Hotel A. Maximum boiler capacity installed 3,100 kW Capacity reduced to 1,800 kW by; Removing one Jet on 1,100 kW boiler Reducing flow rate of existing jet by 11%
E N D
Boiler Over Sizing Anthony McGarry, Senior Engineer RPS Group
Hotel A • Maximum boiler capacity installed 3,100 kW • Capacity reduced to 1,800 kW by; • Removing one Jet on 1,100 kW boiler • Reducing flow rate of existing jet by 11% • Actual capacity used is 450 + 480 = 930 kW for both heating, leisure centre and hot water.
Energy Consumption at Hotel A • EPI for 2006 of 342 kWh/m2/pa which is at the Good practice levels of 340kWh/m2/pa (260 kWh/m2 – fossil fuels & 80 kWh/m2 – Electricity) based on CIBSE Guide F- • This was achieved by having a very large hot water buffer!
How was Boiler over sized in Hotel A? • Difficult to say with certainty – could not contact designer, but the possibilities are; • Heat loss not calculated i.e. U-values for wall, windows, floor and flues etc. • Heat loss factor too high • Maximum heat, hot water and leisure centre load added together with a large error margin and subsequently leisure centre had its own dedicated boiler. • Boiler capacity duplicated with second back-up boiler • Design changes • Hot water demand per occupant too high • Nobody was sued for over sizing boilers
How should Boilers be sized • Elementary heat loss calculation to determine heat load • State all assumptions/specification made, any building changes should be communicated and a revaluation of the heat loss carried out. • Hot Water load – best to have separate boiler for hot water. • Again specification/assumptions stated, any future design should trigger a revaluation of load • One Boiler for HW & Heating the ‘Maximum Simultaneous’ load should be calculated not the maximum load. • Boiler size (X2) at 50-60% of max load, modulating control down to 10% of design capacity • Hot water load typically 1 hour recovery, if less boiler size will increase
In Reality • Heat loss guessed at • No time invested in engineering the boiler • Cheapest available boiler – Budget constraints • Maximum load calculated plus excessive margin for heating efficiency, distribution losses, system poor insulation, future expansions etc etc. • Excessive boiler size margin for possible engineering changes • No designer employed or changes made by M&E engineer, Supplier, Customer etc • Boiler sized duplicated for back-up • The just in case syndrome! – Better looking at it that looking for it!
Boiler Sizing Thank You Anthony.mcgarry@rpsgroup.ie