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Analysis of Unplanned Stop Reasons in Production: Logistics, Operator, Plant & Process Issues

This data analysis example examines the various categories of unplanned stop reasons in production, including logistics, operator issues, and plant and process issues. The average OEE attainment for the coating line is 25.1%, with individual shifts showing higher availability and lower performance. Limited analysis suggests significant improvements can be made in each of the four group categories. While there is no "silver bullet" solution, taking many small steps can lead to impressive improvements.

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Analysis of Unplanned Stop Reasons in Production: Logistics, Operator, Plant & Process Issues

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  1. AssetManager Production Data Analysis Example

  2. Categories of Unplanned Stop Reasons • Logistics – supply management • Operator Issues • Plant & Process Issues • Plant Failure

  3. An average OEE attainment of 25.1% for the coating line OEE metrics for individual shifts indicates higher availability with lower performance attained by Shift B Limited analysis indicates significant improvements could be made in each of 4x group categories. No “Silver Bullet” but many small steps could make an impressive improvement

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