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Learn how Japan utilizes an advanced Environmental Recycling System to convert organic waste like sludge, food waste, and vegetables into valuable products like fertilizer, fuel, and feeds, reducing environmental impact and promoting sustainability.
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JAPAN ENVIRONMENTAL RECYCLING SYSTEM Sludge Food waste Vegetables Fruits Fish Feeds, fertilizer, fuel and etc * Depend on the source Food waste/sludge and other organic waste Fermentation and drying process using indigenous microbes Turning Trash into Cash
Challenges in Municipal Solid Waste Management • Solid waste management is fast becoming a nightmare for citizens and local authorities in cities across India. • No processing of the waste is done in most cities . Composting is carried on a very limited scale . • Polluting waste-to-energy plants are no solution, but composting of organic waste is. Affected by MSW Management Affect MSW Management • More than 80 per cent of waste management funds in developing countries go in collection and in highly polluting transportation of garbage. • Municipalities need to embrace 'reduce, recycle, repair, compost‘ and give up • the current narrative of 'collect, transport, dispose’
Depletion of Soil Fertility • Being utilized for centuries the natural fertility of soil is depleting fast. • For an agricultural based economies, soil is a precious resource, and degradation- of soil is a serious problem, which leads to depletion of soil fertility. • Farmers are using more inputs each subsequent year to get the return to the level of the previous year. • Over use of irrigation and chemical fertilizers has lead to increased salinity of soil making it even more unsuitable for agriculture. • Fertilizer prices more than doubled in the last four years. • The environmental damage caused by the inappropriate use of fertilizers is a matter of serious concern
Potential Of City Compost and its efficacy • Marketing of organic manure from city garbage is becoming a serious business, with even chemical fertilizer companies increasingly incorporating it in their product portfolio. • Even though the N P K content in MSW-based compost is low, its USP is its OC (organic carbon) content of over 12 per cent. • Soils in agriculture based countries have very low OC, and by adding compost farmers will see dramatic improvement in the nutrient use efficiency of the chemical fertilizers applied by them.They can probably reduce urea or DAP consumption
Environmental Recycling System (ERS) • ERS is a system which employs indigenous microbes • It’s suitable for treating Organic waste with various moisture containing. • The vapor generating system, such as boiler, provides ERSmain unit with steam, reduces pressure, agitates feedstock, enables the high speed fermentation & drying process. • By integrating a vapor cooling system, it becomes a design for no waste water, no odor process. Process Capacity 0.5-100tn/day (please refer manual) Technology Heated and depressurized speed fermentation and dry Indigenous Microbes ※ Local microbes selected & cultivated from soil near by the installation. (Further supply is no need) Application Any organic materials Energy sources Electricity (For whole system), Class A fuel Oil (for steam boiler) Specialty High speed ferment & dry. Need no bacterial replenishment, no waste water design ※Only 3 microbes selected & remained. These 3 kinds are IPOD registered ※ Patent for whole system are obtained in 2007
Environmental Recycling System - Process Raw material input No waste water discharge Internal pressure reduced, water boiling temp lowered at 50-70degree. Evaporation and drying expediated Evaporation Cooling water about 32deg Electric motor turn shaft Heat exchanger Fermentation same indigenous microbe in ERS used as deodorizer Vacuum pump Steam About 60deg steam in Cooling pump Minimum water supply required About 27deg steam out Heating system Aerobic fermentation degrading the anmonium content in the material eliminate smell Microbial deodorization equipment Agitator Boiler required for heating and pressurization. Any steam generating system is applicable External temp 140deg Output product Deodorization with cooling,microbes Heating system ERS Main Body
Environmental Recycling System for various feedstock Trash fish, Process waste Convert to Fish Meal Brewery waste (Bagasse) Animal feed Food waste Animal feed or Bio Fertilizer Organic waste Animal feed or Bio Fertilizer Food processing waste Bio Fertilizer Sewage and sludge Bio Fertilizer or Fuel (Phosphoric can be collected) Livestock dunk Fertilizer with microbes, Fuel
Core Technologies and Properties Indigenous microbes selections Specific microbes are resident (Aerobic microbes) (Different from regular anaerobic microbes) • Microbes are selected and cultivated from local soil near by the installation • Resident inside ERS main unit, no need to replace or refill after installed • Stop operation, restart, no need to refill microbes
Heated & depressurized hi-speed ferment and drying Fermentation Indigenous microbes control The condition inside the system is controlled to attain best environmentfor microbes multiply, growth and mitigate Agitation Efficient fermentation and drying produce high quality and high value products Excellent total cost effectiveness • Simple machines- No pre-process needed (mix ratio adj.) , odor treatment or inter process setup • Easy maintenance (Simple structure, less troubles and high durability) • Space saving (Save cost for buildings and etc) *maintenance cost around at 5% every 7years • Designed for zero waste discharge (Saves on for wastewater treatment cost) • Substantial volume reducer (effective transportation). Dried output (easy for handling) • High nutrition fertilizer produced (higher market price bigger total cost saving)
Flexible application Possibility to collect phosphorus, CO2 reduction, integration with conventional system and many other possibilities Environmental friendly Indigenous microbes eliminate bad odors (can eliminate bad odor from raw material) Patented Microbes ERS utilizes specific microbes which are collected from the local soil for the fermentation and drying process. 3 types of microbes are specified and deposited to International Depositary Authority for the purpose of patent procedure. ※ 3 microbes are the first Associated Microbes which were received for deposit in the world. Microorganisms received 1.Deposit Number FERMBP-7504・FERMBP-7505・FERMBP-7506 2.Deposit on March 14,2001 3.Identification of Microorganisms Shimose1・Shimose2・Shimose3 Patent Right Patent Number 4153685 Patent registered on July 11,2008 Name of Invention: Microbes, Combinations of Microbes, and the methods of making organic fertilizers by using these microbes.
Operation and Maintenance Microbes selections, multiplication and seeding requires around 1 week. Manual raw material input and finish product output handling required. During operation, for monitoring purpose 1 person required (Job task is to monitor the running condition, suitable vacuum condition for microbes, checking al the parameters etc.) When there is inconsistency, the operation can be paused and continued the next day. When changing the raw material type, the cleaning method depends on the desired output required (feed or fertilizer) General maintenance only required. The main body is tough enough for continuous operation permanently. Consumable parts: Motors need to be changed about every 7 years. Vacuum pump, cooling water pump, vacuum valve replacement when exhausted.
Contact Us JERS Corporation., Myaim Watanabe Bldg,203,5-9-20,Shinjuku,Shinjuku-ku Tokyo 160-0022,Japan. Tel +81-3-3350-8821I Fax +81-3-3350-0272 Email: info@jers-e.com www.jers-e.com