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Process Industry Data Integration Strategies. Jehu T. Burton PELC 2006 June 7, 2006. The Vision of DuPont. To be the world’s most dynamic science company, creating sustainable solutions essential to a better, safer, healthier life for people everywhere. Increased UPtime.
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Process Industry Data Integration Strategies Jehu T. Burton PELC 2006 June 7, 2006
The Vision of DuPont • To be the world’s most dynamic science company, • creating sustainable solutions essential • to a better, safer, healthier life • for people everywhere.
Increased UPtime Automated data flow Aspen+ MicroStation Project Icarus Planning Design Facility Accessible data for everybody Planning PDMS Improved Productivity Construction Business Planning Operations & Maintenance Increased speed of execution Eliminate redundant input of data Meridium SAP Interoperability Facility Data Management Engineered Process Equipment Development Procurement Field Facility Process Material Procurement Process $ Renewal MRO Procurement Process Conditions Equipment Reliability
DuPont Operations DuPont Maintenance DuPont Engineering Suppliers SAP Current View - ApplicationCentric Global User Community Islands of Automation OfflineAccess Online Access Setcim Manual Input of data Pro-E InfoPlus KBase MicroStation PDMS Little Connectivity Meridium Aspect P&ID Documentum Aspen+ Hard to find data Vantage Icarus Many user Interfaces EngineeringDocuments & Plant Drawings OperatingData EquipmentData P&IDData MaintenanceData
DuPont Operations DuPont Maintenance DuPont Engineering Suppliers Common User Interface Automated Data Flow Faster Cycle Time Drawings Contracts Higher Productivity Schedules IncreasedUPtime Standarized configuration processes Applications: repository of shared andbusiness specific Shared content and data repository Backend: Transaction/SAP, Business content/data, Internal collaboration/Lotus Notes Future View - InformationCentric Global User Community Online Access Offline Access Cost Information Reliability Information Simulation Models 3-D Plant Models Operating Conditions Equipment Specs P&ID Data Equipment List Process Control Spare Parts List
The DuPont Data Integration Landscape Enterprise/Finance Engineering Operations Maintenance Process Modeling & Estimating Design Automation & Process Control Systems SAP AspenTech Engineering Suite Aveva Engineering Suite Meridium Supplier Information
The Data Model Problem AspenTech Engineering Suite Aveva Engineering Suite SAP Meridium • Every one of these applications has a different data model • It is difficult to transfer basic equipment information: • Asset number (tag information) • Equipment classification (equipment name) • Subset of equipment attributes
Where is the train heading? AspenTech Engineering Suite Aveva Engineering Suite SAP Meridium We are building a transcontinental railroad and we need to make incremental decisions so that the trains connect. We need an industry strategy map!
Industry Issues • We have multiple industry integration strategies. • We use multiple application providers that do not interoperate. • We can longer afford proprietary or individual company solutions.
Conclusions • We need a Process Industry data integration strategy. • We need to align around a set of data standards. • We need to work together to be successful.
Process Industry Data Integration Workshop – August 8 & 9, 2005 Workshop Objective: How can we accelerate achieving integrated digital information for process industry facilities?
Workshop Attendees • Robin Benjamins – Bechtel Bart Neighbors – ConocoPhillips • Ewan Botterill – Intergraph Mark Palmer – NIST • Jehu Burton – DuPont Onno Paap – Fluor • Andy Bush – KBR/Halliburton Sylvia Rappenecker – Dow Chemical • Manoj Dharwadkar – Bentley Sys Dalip Sud – Shell Global Solutions Int’l • Kristine Fallon – KFA Inc. Tom Teague – ePlantData • Elizabeth Fowler – SAP Nicole Testa – FIATECH • Son Huynh – IBM Alan Tough – ConocoPhillips • Ric Jackson – FIATECH Robert Trosper – ConocoPhillips • Sue Jones – Merck Magne Valen-Sendstad – POCS Caesar • Adrian Laud – Noumenon Paul van Exel – USPI-NL • Andy McBrien – AspenTech Ray Walker – DuPont • Neil McPhater – Aveva Phil Yewdall – Aker Kvaerner
Workshop Accomplishments • Alignment of views and a sharing of data integration knowledge. • Relationship building between North American and European experts. • Greater understanding and status of the relevant international standards and the management/infrastructure process, AEX project, and XMpLant. • Comparison and analysis of existing data integration solutions. • A path forward agreed to by attending owner operators, EPC contractors, software suppliers, and consortia including goals, strategy and project plans addressing priorities and logical sequence of future activities.
Map Application 1 Application 2 Map App 2 Input File Format App 1 input File Format Point-to-Point Mapping • Advantages • Easy to understand & implement (lowest one-off cost) • Usage-driven exchanges (only exchange what you need) • Limitations: • Expensive: number of interfaces scales increases with the square of the number of applications, N • Difficult to maintain as software versions change Courtesy of Tom Teague, ePlantData
Point-to-Point Mapping Application J Application A Application I Application B Application H Application C Application G Application D Application F Application E
Application 1 Application 1 Application 2 Application 2 Map Map Map Map Common Common File Format File Format or Database or Database Common Format Mapping • Advantages • Software-neutral data exchange & archival format • Number of interfaces scales linearly with number of applications, N • Usage-driven exchanges • Limitations: • Requires agreement on common format • Need common industry entity to define and maintain Courtesy of Tom Teague, ePlantData
Application J Application A Application I Application B Application H Common Data Format Application C Application G Application D Application F Application E Common Format Mapping
Application J Application A Application I Application B Application H Common Data Format Application C Application G Application D Application F Application E Data Integration Strategy Comparison • Cost Prohibitive at Enterprise Level • Enterprise Level Solution • Lower Cost to Maintain Application J Application A Application I Application B Application H Application C Application G Application D Application F Application E
Common Format Mapping Aveva Vantage PE ISO 15926 DSAP Pump Pump Pump Gear Reducer Gearbox Gearbox HVAC System HVAC Unit HVAC
Current Status • August Workshop strategy embraced by FIATECH Technology Roadmap, Lifecycle Data Management and Information Integration Team. • Dow, DuPont, and Shell Press Release issued January 18, 2006 representing 15 companies and international bodies. • New FIATECH project to accelerate deployment of ISO 15926 in support of August 2005 Data Integration Workshop. • Huge interest at daratechPLANT2006 Conference, January 23 – 25, 2006 in Houston, TX. • Building industry consensus and support for ISO 15926 adoption.
Accelerating Deployment of ISO 15926 • Project Goals • Aligned with the Process Industry “Data Integration Workshop” • Standard-based neutral platform for lifecycle information between different computer systems • exchange • sharing • integration • hand-over • Deliverables • Tested Open Source ISO 15926-7 compliant integration software that can be used as basis for commercial developments • Evergreen Internet-based online library of ISO 15926-4 providing a Single Global Source of reference data • core classesandobject information models