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New Product Process-Part 3 Quality and Submission of Product (Beyond Batch Production of Product) ▪ PDIR for Part-Go to Slide ▪ VDIR-Go to Slide ▪ PFMEA-Go to Slide ▪ CP-Go to Slide ▪ Sample to Customer- ▪ If Sample Reject-Reproduction of Sample- ▪ Sample Approved- ▪ Pilot batch of Part-Go to Slide ▪ PPAP-Go to Slide ▪ PSW Sign-Off-Go to Slide ▪ First Batch Production
Process Flow Chart Create PDIR, VDIR & CP, PFMEA with Templates Create Pilot Batch Enter Details & Dispatch Create PSW enter Details & Add PPAP Part 2 Process Quality Data Batch PSW
Create PDIR ▪Click on PDIR then click on plus icon to create new item. 2.Click Add 1.Click PDIR Creation of PDIR
▪ Select Type, Batch, Approved By, Part and CAD. 1.Select Type 4.Select Part 5.Select CAD 3.Select Batch, Approval Creation of PDIR
Add Dimension ▪Click Dimension then click Add then Select Dimensions from search dialog and Click on select icon. 4.Click Select Icon 1.Click Dimension 3. Select 2.Click Add Creation of PDIR
Save PDIR ▪ Dimension Added Successfully then Click on save then click on Close icon. 2.Click Save & Close Icon 1.Added Dimensions Creation of PDIR
Open PDIR ▪Open Created PDIR. 2.RightClick 3.Click Edit 1.Click PDIR Creation of PDIR
Add Dimensions ▪Click Dimensions and Enter Obs. 1.Click Dimension 2.Enter Details 3.Enter OK Creation of PDIR
▪Enter Remark then Calculated Data Appears. 1.Calculated Data Creation of PDIR
Save PDIR ▪ Finally then click on save then click on Close icon. 1.Click Save & Close Icon Creation of PDIR
Create PDIR Report ▪ To create PDIR report click on report then click on VDIR report. 1.Click Report 2.Click PDIR Report Creation of PDIR
PDIR Report Creation of PDIR
Histogram Creation of PDIR
Create Vendor DIRs ▪Click on Vendors DIR then click on plus icon to create new item. 2.Click Add 1.Click Vendor DIRs Creation of VDIR
▪ Select Type, Date, Vendor, Part, CAD and Files. 3.Select Vendor, Part 1.Select type 4.Select CAD 5. Select Files 2.Select Date Creation of VDIR
Add Dimensions ▪Click Dimension then click Add. 1.Click Dimensions 2.Click Add Creation of VDIR
▪ Select Dimensions from search dialog then Click select icon. 2.Click Select Icon 1.Select Creation of VDIR
▪ After Adding the Dimensions Click Save,Close icon. 2.Click Save & Close Icon 1.Added Dimensions Creation of VDIR
Created VDIR. ▪Open Created VDIR. 2. Right Click 3. Click Edit 1. Click Vendor DIRs Creation of VDIR
▪Click Recorded Dimensions and Enter Obs. 2. Enter Data 1. Click Dimensions Creation of VDIR
▪Enter Remark then Calculated Data Appears. 1. Calculation Added Creation of VDIR
▪ Finally then click on saveicon. 1.Click Save Icon Creation of VDIR
Create Vendor DIR Report ▪ To create VDIR report click on report then click on VDIR report. 1.Click 2.Click VDIR Report Creation of VDIR
Vendor DIR Report Creation of VDIR
Histogram Creation of VDIR
Create PFMEA ▪Click on PFMEA then click on plus icon to create new item. 2.Click Add 1.Click PFMEA Creation of PFMEA
Create PFMEA Template ▪ Click on type then select type from opened window then click on select icon. 3.Click Select Icon 1.Click Type 2.Select Type Creation of PFMEA
▪Enter Name and Select Part no/Description and details. 1. Enter Name 2. Select part 3. Select Creation of PFMEA
▪ Click on Editor icon. 1. Click Editor Creation of PFMEA
▪Right Click on Created PFMEA and follow the steps. 3.Click Select 1.Rightclick 2. Select Creation of PFMEA
Add New Process ▪ Select Process from search dialog then click on select icon. 2.Click Select 1. Select Process Creation of PFMEA
▪Right Click on Requirements and follow the steps. 1. Right Click 2.Click New Creation of PFMEA
Save PFMEA-Template ▪Finally then click on save then click on Close icon. 1. Click Save & Close Icon Creation of PFMEA
Create PFMEA ▪ Click on type then select type from opened window then click on select icon. 3.Click Select Icon 1. Click type 2.Select Creation of PFMEA
▪Enter Name and Select Part no/Description, Supplier, Date. 1.Enter Name 2.Select Part 3.Select Supplier 4.Select Date Creation of PFMEA
Create PFMEA ▪To Create PFMEA Copy PFMEA Template in PFMEA Editor. 2. Rightclick 1. Click Editor 4.Click Copy 3. Select Creation of PFMEA
Save PFMEA ▪Finally then click on save then click on Close icon. 1.Click Save & Close Icon Creation of PFMEA
▪ Open the Created PFMEA. 2. Right Click 3. Click Edit 1. Click PFMEA Creation of PFMEA
▪Open editor and Enter the data. 2.Enter Data 1.Click Editor Creation of PFMEA
Save PFMEA ▪ Click on save then click on Close icon. 1.Click Save & Close Icon Creation of PFMEA
Create Control Plan Template ▪Click on Control plan then click on plus icon to create new item. 2.Click Add 1.Click Control Plan Creation of Control Plan
Create CP Template ▪ Click on type then select type from opened window then click on select icon. 3.Click Select Icon 1.Click Type 2.Select Type Creation of Control Plan
▪Enter Name and Select Part and then Click Save . 3. Click Save 1. Enter Name 2. Select part Creation of Control Plan
Control Plan- Create Editor ▪ Click on Editor icon. 1. Click Editor Creation of Control Plan
Insert Part in Editor ▪Click on Created CP . 1.Click Control Plan Creation of Control Plan
▪Right Click on Part and Enter Part No. 1.Rightclick 2. Enter Part No Creation of Control Plan
Add Manf Process ▪Right Click on Process and follow the steps. 1.Rightclick 3.Click Select 2. Select Ref Creation of Control Plan
▪ Rightclick on Process then select Process then click on select icon. 3.Click Select Icon 1.Rightclick 2. Select Mnf Process Creation of Control Plan
Add Tool ▪ Right Click on Machine device and follow the Steps. 1.Rightclick 2. Select Ref 3.Click Create Icon Creation of Control Plan