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Optimized WWW Plant Solutions. Presented by Alan Hudson and Elliott Hernandez. Smart Water for Smart Cities Workshop 11:00 PM Tuesday May 13, 2014. By end of this session, you will know…. How technology is driving progress
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Optimized WWW Plant Solutions Presented by Alan Hudson and Elliott Hernandez Smart Water for Smart Cities Workshop 11:00 PM Tuesday May 13, 2014
By end of this session, you will know… How technology is driving progress The areas that can be brought together into a collaborative system The meaning of PlantStruxure PES – a Process Automation System Other ideas for Optimization
Main energy consuming applications Drinking water distribution *** Raw water intake ** Wastewater lifting * Wastewater aeration *** Reverse osmosis desalination ** Sludge Dewatering *
GOAL: Minimize energy costs while achieving overall production objectives Reduction in TIME Reduction in RISK Reduction in COST … we have designed
The Process Automation market The traditional DCS world… The traditional PLC/SCADA world… 1968 1975 … … Process Discrete Honeywell ABB Emerson Invensys Yokogawa Siemens Schneider Electric Siemens Rockwell Mitsubishi Omron Minerals / Metals / Mining Oil & Gas Pulp & Paper Water WasteWater Food & Beverage Pharmaceuticals Electronics Refinery Automotive Energy Chemicals
The Process Automation market 1968 1975 … … Process Discrete Process Discrete Honeywell ABB Emerson Invensys Yokogawa Siemens Schneider Electric Siemens Rockwell Mitsubishi Omron Food & Beverage Pharmaceuticals Pulp & Paper Automotive Oil & Gas Minerals/ Metals / Mining Minerals / Metals / Mining Electronics Chemicals Water WasteWater Oil & Gas Pulp & Paper Water WasteWater Food & Beverage Pharmaceuticals Electronics Refinery Refinery Automotive Energy Energy Chemicals …2 worlds that now compete
Supervision Supervision Supervision …inspired by Intelligent Energy Management… Integration of data, power, security, cooling and automation in the digital world, for intelligent energy from plant to plug € Enterprise portal POWER PROCESS WHITE SPACE BUILDING SECURITY
…built on great products… Openness to the IT level Market leadingOperations &Optimization Software Suite Transparency of Information High Availability Powerful Scalable Controller Platform Smart Devices Standard Fieldbuses Building Energy Aware Architectures Native Integration of Power & Energy Devices
PlantStruxure PES™ Key benefits in a nutshell Digitize your plant ! Bring productivity to a whole new level. Smart objects put all data at your engineer’s fingertips and maximize the life cycle of your plant • Reduce your time to market! Leverage increased standardization and intensive reuse to reduce engineering by up to 25% Bring intelligence to your operations Use system wide cross-references to diagnose faster and make better decisions. Help leaner teams with process and automation knowledge • Automate energy management in your processProvide new insights to plant management to eliminate energy waste at source of overconsumption with savings up to 30% Improve efficiency with embedded know-how Get ready to use process libraries. Extend, adapt at your convenience to meet your exact needs
Digitize your plant!All your data at your fingertips Motor Maintenance Manual Process functional description hundreds and hundreds of documents for your plant… Flowmeter datasheet Motor starter configuration & diagnostics Flow meter configuration & diagnostics Operator Screen Pump Flow meter Motor
Reduce your time to marketA whole new level of standardization and reusability (S) (L) (XL) Valve Valve Manifold Pasteurizer Reduce engineering by up to 25%
Bring intelligence to your operations Right information, right time, right person Why can’t I start my pump? Powerful navigation services…
Bring intelligence to your operations Built in relationships… Flow meter Motor Pump Innovative concept of “online cross references” to bring true intelligence to your operations…
Bring intelligence to your operations Focus on the process Global Environment Embedded Editors System Explorer Contextual Menus & Services Innovative User Experience
Automate Energy ManagementMake your energy productive Real time dashboard Optimization capabilities Load shedding
Improve efficiency with embedded know-how • Globalize • Reuse • Deploy • Standardize • Engineering • Operation • Support • Create Value • Process knowledge • Advanced Control Ready to use libraries, open
Automate Energy ManagementDirect into your process Energy SCADA Operations Process SCADA Energy control Control Process control Energy devices Field Process devices Combine data from process & power
…driven by innovation… Genie Faceplate Trend Simple Auto-tuning functions Manual DistributedIntelligence Contextual info Cloud resources Energy modelling Mobile phone Apps for setting easy and safe interactions Alarms Smart objects Energy Efficiency Energy Dashboards Link Remote monitoring Advanced Control Virtualization Asset Mgmt Intuitive control KnowledgeManagement Control Smart Grid Ready Augmented reality Contextual info for maintenance IP infrastructure
WWW upgrade and extension - South AfricaFirst System Integrator to implement PlantStruxure PES ApplicationArea 1 1 Reduced Engineering time integrated software for both PLC and SCADA Data Base Capacity increase from 30 million liter/day to 85 million liter/day. WWW Library Object Oriented Standardization Integration Openness • One integrated software for both PLC and SCADA • Single entry into the control system. • One database running on site. • Integrated documentation • One automation system and standard across the new plant and all WWW plant in the metropolitan area.
Large Scale Waste Water TreatmentPublic Private Venture is realizing engineering benefits in Brazil ApplicationArea Energy Energy Ease of Use Energy Usage Develop- ment time Efficiency When compared to traditional system Single Database Object oriented database Reuse objects Reduced merging control & supervision databases Foz do Brasil (2011) supplying 77 million m³ of water Treating 72 million m³ of sewage Servicing 8.3 million people across Brazil Integration with existing system Custom and predefined Libraries Saneatins: 47 municipalities in Brazilian State of Tocantins Treated water for 75% of population by 2017 Energy Efficiency PlantStruxure PES Internal use