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Greatham Lawrence Pumps

Greatham Lawrence Pumps. PERT June 2012. 12 installed across 2 identical plants . Typical downtime 24 hr . TiCl 4. Preps for mt ’ ce . Packed gland . Led by Reliability Engineer Involved wide cross section Influential operators Hands on mechanic fitters

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Greatham Lawrence Pumps

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  1. Greatham Lawrence Pumps PERT June 2012

  2. 12 installed across 2 identical plants Typical downtime 24 hr TiCl4 Preps for mt’ce Packed gland

  3. Led by Reliability Engineer • Involved wide cross section • Influential operators • Hands on mechanic fitters • Was able to put his ‘prejudice/paradigm’ aside • Was prepared and happy to deal with operator bugs to get more in return • Issues identified • Packing – length, tools • Shaft finish – machine company capability, hard surface • Build quality • Operating practice – N2 • OEM’s objectives

  4. Variability in build standard Ambiguity in spares Use of knowledgeable convert Embedded in SAP

  5. Bedding in Storage Vibration analysis

  6. ICON 2 Shutdown for production reasons yesterday Use of operator ‘network’ One of a suite of dashboards Configured with operator in mind Ritual review Ritual review 1-2-1 coaching

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