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Stéphane Chasles July 2010

PRODUCT PRESENTATION PENTA Heavy Duty (V560). Stéphane Chasles July 2010. PRODUCT PRESENTATION PENTA Heavy Duty (V560). Double sided Pentagon Heavy Duty Go deeper Run faster Use more edges Enjoy easiest and fastest clamping system. PRODUCT PRESENTATION PENTA Heavy Duty (V560).

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Stéphane Chasles July 2010

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  1. PRODUCT PRESENTATIONPENTA Heavy Duty (V560) Stéphane Chasles July 2010

  2. PRODUCT PRESENTATIONPENTA Heavy Duty (V560) • Double sided Pentagon Heavy Duty • Go deeper • Run faster • Use more edges • Enjoy easiest and fastest clamping system

  3. PRODUCT PRESENTATIONPENTA Heavy Duty (V560) What makes it unique ? • You must remember only one formula: 10 X 10 = 100% of customer satisfaction

  4. PRODUCT PRESENTATIONPENTA Heavy Duty (V560) • Go deeper • 10 mm DOC • Go deeper – use all depth of cut of 10 mm • Go faster – use feed up to 0,8 mm/tooth • Size of tool you exactly need for roughing • You can use 100% of available power of milling machine • You can reduce number of passes • You can work faster than any ¼’’ DOC competitors facemill • You can remove outside scale by one pass • And you will not pay for extra features you do not need

  5. PRODUCT PRESENTATIONPENTA Heavy Duty (V560) Use more edges • 10 indexes • Perform roughing cut with cost per edge of small size facemill • You have 4 inches of active cutting edges on single insert! Who could offer more??? • Cost of 1 edge as less as typical 1/4’’ DOC insrets • Performance of V560 as high as «other monsters» with 1’’ or tangential inserts. Machine capacity is only limit.

  6. PRODUCT PRESENTATIONPENTA Heavy Duty (V560) Targeted market • Thenever customer need to remove more than 5 mm • If competitors use smaller cutter win using higher DOC or Feed • If competitors use « huge cutter » , win by reducing carbide cost , at 100% of machine power utilisation • Machines with ISO50 with more than 30 HP • ISO 60 and other big machines • Thenever customer need to remove scale from forgings and custings • Go deeper , avoïd unmachined black stock, and you win !!!

  7. PRODUCT PRESENTATIONPENTA Heavy Duty (V560) Innovative clamping system

  8. PRODUCT PRESENTATIONPENTA Heavy Duty (V560) Innovative clamping system • Permanent resident screw in the insert pocket • No need to remove screw • Easy to use: quick clamping and release of the insert • Safe and strong: M8 thread • DO NOT WAIT WHILE CUTTER BECOME COLD

  9. PRODUCT PRESENTATIONPENTA Heavy Duty (V560) Designed to be durable • Shim seat for body protection • Prevents pocket damage from carbide inserts • Easily replaced if worn after very difficult milling operations • Thick insert – feed capability up to 0,8

  10. PRODUCT PRESENTATIONPENTA Heavy Duty (V560) • PNMU 13 08… insert • DOC up to 10mm (0,4’’) • Cost efficient : 10 cutting edges • Strong • Solution for wide range of materials • Geometry 52 : reinforced edge and positive geometry • Stainless steel & sticky steels • Geometry 92 : strong reinforced profile • cubing & difficult rough milling applications • Grades 1020, 5020, 5040, 5135 and 5050

  11. PRODUCT PRESENTATIONPENTA Heavy Duty (V560) Assortment of bodies • Dc 100 – 315 mm • Left cutters on request

  12. PRODUCT PRESENTATIONPENTA Heavy Duty (V560) Assortment of inserts

  13. PRODUCT PRESENTATIONPENTA Heavy Duty (V560) Cutting data

  14. PRODUCT PRESENTATIONPENTA Heavy Duty (V560) Machining time reduced by 50% Field test Tie Pad Material : Z 120 M 12 (X 120 Mn 12) Low machinability Competitor data : Ø315 / LNJN 22 05 DDR – LW225 Z = 12 teeth Vc : 44 m/min (N : 45 tr/min) Vf : 140 mm/min (fz : 0,26 mm/tr) ap : 5 up to 7 mm – ae : 200 mm Q : 245 cm3/min Dv : 31 min / 1 pass 12% Manganese Steel V560 Solutiuon : Ø250 / PNMU 13 08 DN SN-92 KX20 Z = 12 teeth Vc : 50 m/min (N : 63 tr/min) Vf : 230 mm/min (fz : 0,3 mm/tr) ap : 5 à 7 mm – ae : 200 mm Q : 400 cm3/min Dv : 32 min / 2 passes

  15. PRODUCT PRESENTATIONPENTA Heavy Duty (V560) 10 cutting edges Machining time saved 50% Field test Hydraulic Turbine Blade Material : Stainless Steel – similar to 316L Competitor data : Ø125 / RPMX 2006 M0 TD15 – T25M Vc : 170 m/min Vf : 700 mm/min ap : 8 mm max Q : 280 cm3/min Solution V560 : Ø100 / PNMU 13 08 DN SR-52 5040 Z = 5 teeth Vc : 140 m/min Vf : 1500 mm/min (fz : 0,66 mm/tr) ap : 8 mm maxi – ae : 50% Dc Q : 600 cm3/min Dv : 1H30

  16. PRODUCT PRESENTATIONPENTA Heavy Duty (V560) Field test Application : Cubing Wokpiece material : 55NiCrMoV7 Hardness : 150 kg(410 HB) Competitor data : Ø250 - Z : 12 / SNGX 1205 ANNF27 – WKP35 Vc : 63 up to 98 m/min (N : 80 up to 125 tr/min) Vf : 200 up to 350 mm/min (fz:0.2 up to 0.23 mm) ap : 3 mm (up to 4 mm max) ae : 90 up to 95 % Dc Q : 138 à 240 cm3/min Solution V560 : Ø250 / PNMU 13 08 DN SR-52 5020 Z = 12 teeth Vc : 98 m/min (N : 125 tr/min) Vf : 600 mm/min (fz : 0,4 mm/tr) ap : 5 mm ae : 90% à 95% Dc Q : 690 cm3/min Machining time reduced by 3

  17. PRODUCT PRESENTATIONPENTA Heavy Duty (V560) Competitors CoroMill 245 Insert size 18mm Use more feed to win R260 is very expensive 2 or 4 edges Use 10 edges at same production rate R260 is bigger than Dc – can not work at walls Coromant : T-max 45 R260.7-… cutter LNCX 18 06 AZ… insert Coromill 360 is too big for most of machines Use 10 edges at same production rate CoroMill 360 Flat positive inserts 19 or 28 mm

  18. PRODUCT PRESENTATIONPENTA Heavy Duty (V560) Competitors Use 10 edges against 4 at same production rate Ingersoll is bigger than Dc – can not work at walls

  19. PRODUCT PRESENTATIONPENTA Heavy Duty (V560) Competitors Use more feed Use 10 edges against 6 SECO : R220.60… cutter HPMN 12 06 ZE… insert RPMX2006M0T-D15 LNJN inserts V560 generates less forces than round RPMX insert More feed Use 10 edges LNJN insert is too big Use 10 edges against 4 at same production rate

  20. PRODUCT PRESENTATIONPENTA Heavy Duty (V560) Competitors More feed. Competitor insert is weak in the middle Use 10 edges against 4 at same production rate

  21. PRODUCT PRESENTATIONPENTA Heavy Duty (V560) Competitors Use more feed to win, Walter insert is thinner Win with the economy by using 10 edges instead of 6

  22. PRODUCT PRESENTATIONPENTA Heavy Duty (V560) Competitors Use more edges than compete with 12mm Walter insert Walter 20mm isert is too big for any machine. You can ever utilize all machine capacity with smaller inserts and offer 10 edges.

  23. PRODUCT PRESENTATIONPENTA Heavy Duty (V560) Competitors Same comment as Walter 2265 This hegative insert gerenerate force. 8 edges competitor car realize only if offering both left and right cutter

  24. PENTA Négative design Left • LEFT bodies are available June 2010 • Non-stocked • Batch production started after first order in SOPIC • Assortment: M560A 13 M100 32 05L M560A 13 M125 40 06L M560A 13 M160 40 08L M560A 13 M200 60 10L M560A 13 M250 60 12L M560A 13 M315 60 14L

  25. Thank you. Stéphane Chasles July 2010

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