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Multidisciplinary Engineering Senior Design Stonehurst Regatta Race Project 05511 Sponsor: John Bowen Photon Gear Inc. Mentor: Mr. Garsin. Stonehurst Regatta Race Team. Douglas Carr (Team Leader) Robert Magnant Juan Gonzalez Jeffrey Lisco Jacob Johnson. Agenda. Background
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Multidisciplinary Engineering SeniorDesignStonehurst Regatta RaceProject 05511Sponsor: John Bowen Photon Gear Inc.Mentor: Mr. Garsin
Stonehurst Regatta Race Team • Douglas Carr (Team Leader) • Robert Magnant • Juan Gonzalez • Jeffrey Lisco • Jacob Johnson
Agenda • Background • Project Requirements & Specs • Concept Development • Feasibility • Final Design • Problems • Lessons Learned
Background • The Race • A collegiate regatta • Actually 2 races in 1 • How is the race timed now? • Seiko S129 Printing Stopwatches • What are the problems with this method? • Not the timers themselves but… • Miscommunications & human errors in reporting the results over the phone
AM Race • 5000 meters • Endurance style “Head Race” • Aprox 15-25 minutes PM Race • 1500 meters • All out “Sprint Race” • Aprox 4-7 minutes
Race Results • Start and finish line Stopwatches are synced, creating a global race clock. • Boats crossing the start have their global time recorded, second time taken at finish. • At the Results Booth: • tam + (3 * tpm) = ttotal t finish - t start = trace
Needs Assessment • Major errors occur during data entry • Project should prevent timing errors from occurring in the future • Design must be able to survive in Rochester weather • Must be easy to use - volunteers • Appropriate documentation for future use • Current system preserved (backup) • $500 Budget
Specifications • Capture start and finish times without distorting 1/10th a second accuracy • 1/10000 failure rate should not be jeapordized • System must handle multiple boats and the start finish line • Weather-proof • Operating Temperatures 15 to 100 °F • 10 hour minimum battery life
Specifications (Cont.) • User feedback to verify functionality is desired. (“On” and “Sync” lights etc.) • Wireless data transfer from collection sites to results booth.
Start Time Capture Start Line Record Transmit Receive Processing Results Booth Transmit Record Finish Line Finish Time Capture
Design Brainstorm • Microcontrollers on Each boat • Passive RFID tags on each boat • Stopwatch data outputted to a laptop • Embedded Real Time Clock Design
Qty Part # Description Price 1 P-7550 Control Module w/RS-232 $ 236.84 $ 236.84 1 P-7548 Remote Antenna RFM $ 248.88 $ 248.88 3 P-7549 Antenna Tuning Module $ 82.01 $ 246.03 1 P-7552 Multiplexer Module $ 162.44 $ 162.44 100 P-7039 Transponder 85mm R/W $ 7.19 $ 719.00 1 Cable 500ft $ 150.00 $ 150.00 3 P-7223 Antennas $ 210.81 $ 632.43 Total $2,395.62 RFID Concept • Passive RFID system with Wireless Interface • RFID’s triggered by underwater emitter • Triggered tags emit coded boat number • Heard by antennae and recorded by a laptop • High part volume and cost make infeasible
Stopwatch Data Interface • Utilize “Data Output Jack” for electronic data capture • Problems upon inspection: • Proprietary, non-standard connector • Unknown output protocol • Alternative: • “Manual Trigger” jack, simple 2 pin connector • Requires only a short to trigger stop watch
Feasibility Assessment • Factors Considered: • Team has sufficient skills and resources • Cost within budget? • Two quarters sufficient time? • Ability to Complete and create a working unit • Ease of use by race volunteers
Synthesis • Essentially 2 Stop Watches in parallel • Seiko SW Prints a data hardcopy • Senior’s SW records data electronically • Both SW triggered by one signal • Feedback to the user via LED’s • Data can be exported to external storage via FTP data transfer whenever appropriate
Hardware Flow • Button press triggers stopwatch and a PIC interrupt • PIC retrieves time from RTC, sends to CPU • LED’s indicate system functions
Program Flowchart
Problems • Real Time Clock IC incompatible with PCB • Adapter necessary • PIC programmer incompatible • Old programmer, New PIC • Budget constraints prevent buying new programmer • RS232 Data Transfer • How to properly capture?
Switch to Stamp Microcontroller • Stamp developers readily available • Equipment easily obtainable • Easily accessable functionality • Simple integration
Desired vs Actual Outcomes • PCB and PIC implementation • Project completed before CDR • Keep to Budget • Basic Stamp • Final integration will occur before June 1st, 2005 • Project and modifications will still be under budget.
Lessons Learned • Clear definition of goals and specifications is critical. • Identify key parameters right away, such as budget. • Plan for the unexpected. • Have prototype hardware in hand as early as possible.
References • http://pdfserv.maxim-ic.com/en/ds/DS232A.pdf • http://pdfserv.maxim-ic.com/en/ds/DS1390-DS1393.pdf • http://ww1.microchip.com/downloads/en/DeviceDoc/40044b.pdf • http://www.designserver.rit.edu