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Harold Vance Department of Petroleum Engineering. Introduction. What is UBDWhy drill underbalancedTechniques and LimitationsHistorical perspectives. Harold Vance Department of Petroleum Engineering. Text.
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1. PETE 406 - Underbalanced Drilling, UBD Lesson 8
Introduction
Underbalanced Drilling Manual, UDM: Chapter 1
2. Harold Vance Department of Petroleum Engineering Introduction What is UBD
Why drill underbalanced
Techniques and Limitations
Historical perspectives
3. Harold Vance Department of Petroleum Engineering Text “Underbalanced Drilling Manual”, Gas Research Institute, GRI, Chicago, 1997.
Can be purchased online from the SPE ($61.50 for members), IADC, and other Petroleum publishing companies
May be able to get it at the TAMU bookstore
4. Harold Vance Department of Petroleum Engineering References “A project Management Approach To Underbalanced Operations”, Signa Engineering Corp., Houston, 1998.
“Mudlite Air/Mist/Foam Hydraulics Model”, Maurer Engineering Inc., Houston, 1988
Selected papers and texts
5. Harold Vance Department of Petroleum Engineering What is UBD Wellbore pressures “intentionally” maintained below formation pressure in the open hole section.
Formation fluids flow into the well.
6. Harold Vance Department of Petroleum Engineering Additional Definitions Flow (Live) operations;
wellbore pressures maintained below formation pressure and the well is intentionally allowed to flow during drilling or completion operations
7. Harold Vance Department of Petroleum Engineering Additional Definitions, con’t Gasified Fluid Operations (aerated fluid operated)
Operations intentionally undertaken with a two-phase drilling fluid containing some form of gas mixed with a liquid phase.
Gasified fluids normally do not contain a surfactant
8. Harold Vance Department of Petroleum Engineering Additional Definitions, con’t Foam Operations
Operations intentionally undertaken with a two-phase drilling fluid containing some form of gas mixed with a liquid phase and tied together with a surfactant
The liquid phase is continuous
9. Harold Vance Department of Petroleum Engineering Additional Definitions, con’t Mist Operations
Intentionally drilling with a two-phase fluid having a gas as the continuous phase
The liquid in this fluid system is suspended in the mixture as droplets
10. Harold Vance Department of Petroleum Engineering Additional Definitions, con’t Air Operations
Intentionally drilling using a pure gas as the drilling fluid.
The gas can be air, nitrogen, natural gas, or any combination of gases
11. Harold Vance Department of Petroleum Engineering Additional Definitions, con’t Mudcap Operations
Operations undertaken when the annular pressure during flow drilling exceeds the safe pressure limit of the rotating control element.
Mudcap operations are not underbalanced operation, but often are a result of drilling underbalanced and employ many of the same techniques and equipment
12. Harold Vance Department of Petroleum Engineering Additional Definitions, con’t Snubbing Operations
An intentional operation that employs either a snubbing unit or coiled-tubing unit in order to operate at surface pressures that exceed the limits of rotating control elements such as rotating heads or rotating blowout preventers
13. Harold Vance Department of Petroleum Engineering Additional Definitions, con’t Coiled-tubing drilling
Use of a continuous-spool of pipe to drill with instead of the conventional jointed drillpipe.
CT units were originally designed to operate on live wells with surface pressure, without the requirement that the well be “killed” prior to entering the wellbore.
14. Harold Vance Department of Petroleum Engineering Historical perspectives UBD operations are as old as the drilling industry
First wells were drilled with cable tool
Cable tool drilling was underbalanced
15. Harold Vance Department of Petroleum Engineering Historical perspectives In 1866 a patent for air drilling was issued
First recorded use of a gasified fluid was in West Texas in 1932
16. Harold Vance Department of Petroleum Engineering Historical perspectives In 1938 mist was used by The Texas Company to drill in California.
Natural gas was continuous phase and oil was the liquid phase
17. Harold Vance Department of Petroleum Engineering Historical perspectives Interest dropped off using gas as a drilling fluid until the 1950’s in:
Canada
West and Central Texas
Utah
San Juan Basin of New Mexico
18. Harold Vance Department of Petroleum Engineering Historical perspectives
19. Harold Vance Department of Petroleum Engineering Historical perspectives
20. Harold Vance Department of Petroleum Engineering Historical perspectives
21. Harold Vance Department of Petroleum Engineering Historical perspectives Until the mid 1980’s UBD was just a niche industry, and only utilized in certain areas around the world
22. Harold Vance Department of Petroleum Engineering Historical perspectives
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24. Harold Vance Department of Petroleum Engineering
25. Harold Vance Department of Petroleum Engineering More equipment development 1995 Varco-Shaffer introduced an RBOP with a rated to 3000 psi
26. Harold Vance Department of Petroleum Engineering Closed loop system
27. Harold Vance Department of Petroleum Engineering Nitrogen Generation System
28. Harold Vance Department of Petroleum Engineering Electromagnetic MWD Tools
29. Harold Vance Department of Petroleum Engineering Hollow Glass Spheres
30. Harold Vance Department of Petroleum Engineering Factors leading to increased UBD Horizontal drilling
Closed systems
High-pressure rotating control devices
Electromagnetic MWD systems
HP HV compressors
Increased availability of Nitrogen
Better reservoir and rock strength analysis
Improved Hydraulics analysis
Percussion tools
Ability to re-circulate fluids
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32. Harold Vance Department of Petroleum Engineering