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„ W-Tech“

„ W-Tech“. Technology Transfer and Innovation Centre for Advanced Welding Technologies, Material Science and Application of Engineering software. Serbian Chamber of Commerce April 23 rd 2013 Belgrade. Project is founded by European Union through RSEDP 2 project.

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„ W-Tech“

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  1. „W-Tech“ Technology Transfer and Innovation Centre for Advanced Welding Technologies, Material Science and Application of Engineering software Serbian Chamber of Commerce April 23rd 2013 Belgrade Project is founded byEuropean Union throughRSEDP 2 project Project is implemented byInstitute Gosa www.w-tech.rs

  2. Programme: Regional Socio-Economic Development Programme II (RSEDP2) • Total eligible cost of the action: 755.575,91 € • Funded by EU Delegation to Serbia: 680.018,319 € • Total duration of the action: 27 months • Locations of the action: Serbia Braničevo and Podunavlje, Central Serbia, South Banat, Smederevska Palanka, Smederevo, Kragujevac, Pančevo

  3. PARTNERS

  4. OBJECTIVES Overall objective of the action is to contribute to better preconditions for sustainable economic growth and human resource development in the regions with the highest concentration of manufacturing and engineering industry of Serbia, in particular Braničevo and Podunavski, Central Serbia and Banat (South) Specific Objectives: • To improve competitiveness of enterprises operating in manufacturing and engineering industry in targeted regions by implementing state of the art technology solutions and enhancing their human resource capacities through research, innovation, quality control services and training services. • To promote inter-institutional partnerships between knowledge centres and targeted industry • To position Smederevska Palanka as a Centre of innovation and technology transfer for new welding technologies, material science and engineering in Serbia and in the Western Balkans by improving research and vocational training infrastructure, upgrading of existing and developing new accredited lab and training services

  5. RESULTS Significantly improved and modernized research, laboratory and training facilities in SmederevskaPalanka

  6. About 1000 m2 of Institute Goša in SmederevskaPalanka modernized and energy efficiency of old premises significantly improved: 2 laboratory • mechanical laboratory • metallographic laboratory 3 training facilities • conference room • computer classrooms • practical training workshop space for new trainings in advanced welding technologies

  7. Mechanical laboratory • 140 m2 of mechanical laboratory improved before reconstruction • more secure and comfortable working conditions for testing after reconstruction after reconstruction

  8. Metallographic laboratory • 95 m2 in metallographic laboratory improved • quicker reporting of sample testing as a request by industry and R&D after reconstruction after reconstruction after reconstruction

  9. The existing training space modernized and rearranged into 1 conference room (tele-conferences, trainings, meetings..), 1 computer classroom for application of engineering software and tool design and e-learning courses and offices for researchers in the field of engineering software and e-learning before reconstruction before reconstruction

  10. Conference room, computer classroom and offices • better conditions and higher standard for provision of training programme, in particular computer supported trainings after reconstruction

  11. Workshops space for practical training of welders Rearranged existing facility in the total size 145 m2 before reconstruction before reconstruction

  12. Health and safety conditions enhanced • Dangerous gas emissions channelized and filtrated after reconstruction • Better working conditions for practical training of welders after reconstruction

  13. Practical training workshop space for new trainings in advanced welding technologies Improved training facility of 280 m2 after reconstruction before reconstruction Training centre for new welding techniques according to EU standards and norms after reconstruction before reconstruction

  14. RESULTS RESULTS Mechanical lab equipment improved • data acquisition system on existing Sharpy's pendulum • measurement and data acquisition system for the determination of the tensile force of the sample • Mechanical testing of metal materials in MML upgraded • for: • productlife assessment analysis • further risk assessment analysis • fracture testing

  15. Mechanical testing of metal materials in MML is upgraded : • Separating the total impact energy, the energy of creation and the energy spread of crack, which is judged to plasticity of materials. • Introduction of methods for monitoring the behaviour of metallic and semi-finished products in the presence of defects • Universal testing of tightening and pressure • Digital reading based on force-time, force –elongation. • Improving the registration – recording, readings of force in the growth function of time and force to function elongation • Analysis of the behaviour of the system in operation and life assessment- practical application in industry

  16. RESULTS Metallographic lab equipment improved • device for equipment and software for data acquisition the existing microscope NEOPHOT 30 • device for electrochemical polishing of samples • device for preparation of metallic samples

  17. Metallographic testing of metal materials in MML is upgraded: • very precisely analyse of micro-and macro structures • variety of analyses of very thin metallic samples • higher quality testing and registration – recording and higher quality of images • higher quality of preparation of metallic samples for testing -higher magnification of x 600 • practical application in industry

  18. RESULTS Welding equipment for new training programmes in 3 new advanced welding techniques purchased: • multitask machines 250 A for MIG/MAG/TIG/E • MIG/MAG machines 400 A with water cooling • auxiliary equipment for safety, preparation of samples and theoretical education

  19. device for welding plastic-multiprocess

  20. device for ultrasonic welding

  21. Better conditions and higher standard for provision of training programme for practical training of welders, improved safety and health conditions and energy efficiency and computer supported trainings • Training centre for new welding techniques according to EU standards and norms. • Health and safety conditions are enhanced. • Maximal safety during practical welding trainings is assured. • Process for detection of mistakes is speed up. • Conditions for certification and later on implementation of training programmes for 3 advanced welding technologies and for implementation of 3 different specialised engineering software have been met. • Quality of trainings and in particular quality of the preparation of samples are improved. • Computer classroom equipped and ready for trainings of engineering software.

  22. RESULTS Special engineering software and hardware installed: • Software for engineering calculations Math Cad • Softwares for tool design Catia V5 • Softwares for tool design ProEngineer

  23. RESULTS Established 4 new tailor made training programmes and tools for facilitation of technology transfer and innovation: • training programme for welding of polymers • 5 instructors trained and licensed for delivering training • training programme for metal welding: - E/TIG/MIG/MAG/G and 136 process: flux cored wire welding • 5 instructors trained and licensed for delivering training

  24. RESULTS • training programmes for ultrasonic welding • instructors trained and licensed • e-learning programmes for welding technologies iQSim • 5 toutors trained

  25. RESULTS • Team of 6 engineers and tool designers trained in engineering software: • 2 engineer trained in Math Cad • 2 engineer trained in Catia V5 • 2 engineer trained in ProEngineer

  26. RESULTS 10 researchers trained in new lab methods-electron microscopy and optical microscopy

  27. Throught ehese activities the human and institutional capacities to facilitate technology transfer to the target regions are enhanced and advanced technical training programmes, laboratory and R&D services need today are developed: • Provision of a certified training program for welding of polymers, metal welding and ultrasonic welding in Serbia enable faster transfer of this technology and reduce costs for companies. • e-learning programmes for welding technologies here is completely new offer for training and for developing industrial sector. • "iQSim" is an e-learning tool – simulation programme which shows with ease how our choices and variations in welding techniques and procedures have consequences for the outcome, with respect to both quality and costs. It was funded by the EU Commission Leonardo Program under the partnership led by Sør-Trøndelag University College and in cooperation with research and development partners in Sweden, Lithuania, Hungary and Greece. Throught W-tech project this useful and applicable e-learning tool is transferred to Serbian industry. • Advanced software engineering provide optimisation of products, simulation of related processes, assistance in tool design and facilitated tailor made engineering courses (cases).

  28. RESULTS 13 know- how transfer workshops: transfer of knowledge, international, national and business networking, exchange of experience and transfer of knowledge 1. Know how transfer workshop for mechanical fracture and life assessment 2. Know how transfer workshop for preparation of samples 3. Know how transfer workshop for optical microscopy 4. Know how transfer workshop for ultra sonic welding 5. Know how transfer workshop for welding of polymers Above 260 participants 13 research and technological topics demonstrated

  29. 6. Know how transfer workshop for flux cored wire welding7. Know how transfer workshop - Possibilities of applications of industrial software: design and numerical simulations8. Know how transfer workshop – implementation for e-learning course of welding 9. Know how transfer workshop on technology transfer best practices December 2012 Transfer of knowledge, international, national and business networking, exchange of experience and increase possibility of transfer of knowledge  Identifications possibilities of innovations and R&D

  30. RESULTS Human resources and competences of min 20 companies in adopting advanced technologies improved 20 most perspective companies selected according defined criteria. They were understand better their current situation as regards their level of technology and competences and speeded up their adoption of new technologies and skills: KRYOOPREMA d.o.o., Pančevo ENIKON a.d., Loznica VATROSPREM proizvodnja d.o.o., S. Palanka TERMORAD GROUP d.o.o., Požega GP „PLANUM“ AD, Beograd Koncern FABRIKA VAGONA KRALJEVO a.d. u restruktuiranju, Kraljevo „Utva Silosi“ a.d., Kovin Fabrika železničkih vozila ŽELVOZ a.d.-u restruktuiranju, Smederevo METALAC a.d., Gornji Milanoviac Holding ˝Kablovi˝a.d., Jagodina ATB FOD BOR d.o.o., Bor GOŠA Fabrikašinskihvozilad.o.o., SmederevskaPalanka IMK “14.oktobar” AD u restrukturiranju, Kruševac “JAN” PR, Beograd Korporacija F AP a.d. , Priboj SZR Flex Line, Čačak MOSTOGRADNJA a.d., Beograd TERMOELEKTRO d.o.o., Beograd ŽelezaraSmederevod.o.o., Smederevo MIM-MIM d.o.o., Mihailovac

  31. RESULTS 70 employees increased their technical skills in applying advanced welding technologies Training welding of polymers: 10 persons Training ultrasonic welding : 10 persons Training flux cored wire welding: 20 persons Training e-learning program "iQSim": 30 persons

  32. RESULTS 21 employees from 20 companies increased their competences in using engineering software training in engineering software for engineering calculations-Math Cad 7 persons training in engineering software for tool design-Catia V5 7 persons training in engineering software for engineering calculations-ProEngineer 7 persons

  33. RESULTS Increased awareness for continues innovation and technology development and life-long learning 2 international conference in Serbian Chamber of Commerce: Planned 60 participants Attended above 150 participants

  34. 5 open days with workshops-demonstration of new technologies: 1. Welding: new technologies and new materials workshop 2. Material testing, new services workshop 3. Numerical simulations workshop • Established closer cooperation and links with businesses, research and enterprises • Demonstrated opportunities of technological development, new technical courses and industrial services in Institute Goša in Smederevska Palanka

  35. 5. E-learning workshop 4. Training of welding personal – workshop Planned 50 participants Attended above 70 participants • Established links between research and enterprises • Exchanging experience and know-how • Design of new possibilities of R&D and transfer of knowledge • Design of new possibilities for developing of new services

  36. 8 presentations in the region : SmederevskaPalanka Pančevo Smederevo Beograd Šabac Požarevac Kragujevac about 190 participants

  37. 2 Strategic workshops with international, national and associated partners and other stakeholders – transfer of experience & brain storming workshop in Serbia II Strategic workshop Mart 2013 Above 30 participants I Strategic workshop September 2011 Above 20 participants

  38. Participants from Hungary, Norway, Slovenia, Bosnia and Herzegovina, Romania and Serbia • Duration 2 days per workshop • Implementation of the project has been extended for 3 months • transfer of experience & brain storming workshop in Serbia • Established and certified training programmes and harmonized standards and procedures provide long term vision of Institut Goša as a leading industry research and innovation centre in region • Transfers of knowledge through workshops provided international, national and business networking and exchange of experience. Possibilities of transfer of knowledge and possibilities of innovations and R&D are increased.

  39. Media campaign: • project site www.w-tech.rs • partner’s web sites, • about 70 newspaper articles • 15 TV reports • 20 radio reports • 14 articles on business portal "e-kapija "

  40. Intervention business environment for the enterprises in Braničevo and Podunavlje, Central Serbia and South Banatis improved: • it is enabled with easier access to advanced technological knowhow and lab infrastructure • it is endowed with new and better services, trainings and information provision • other R&D institutions and technological centres might enter the partnership • new more intensive and demanding concrete local or international R&D projects might be initiated • extensions of the project into “technological and educational park” for the same area for technology and same target area is sensed

  41. Thank you for attention!

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