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A RETROSPECTIVE ASSESSMENT OF GROUND CONTROL RESEARCH AND SUCCESSFUL APPLICATIONS IN THE COAL INDUSTRY. DANIEL W.H. SU CONSOL ENERGY INC. CANONSBURG, PA. OBJECTIVES. GROUND CONTROL RESEARCH ? -GROUND CONTROL ENGINEER? -WORTH ONE’S SALT ? -WORTH THE EFFORT ?
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A RETROSPECTIVE ASSESSMENT OF GROUND CONTROL RESEARCH AND SUCCESSFUL APPLICATIONS IN THE COAL INDUSTRY DANIEL W.H. SU CONSOL ENERGY INC. CANONSBURG, PA
OBJECTIVES GROUND CONTROL RESEARCH ? -GROUND CONTROL ENGINEER? -WORTH ONE’S SALT ? -WORTH THE EFFORT ? GROUND CONTROL RESEARCH AT CONSOL ENERGY SUCCESSFUL APPLICATIONS TO CONSOL’S MINING OPERATIONS
GROUND CONTROL RESEARCH AT CONSOL ENERGY • COAL PILLAR DESIGN • SURFACE SUBSIDENCE • HORIZONTAL STRESS IMPACT • FLOOR BEARING CAPACITY • LONGWALL FACE SUPPORT DESIGN • HYDRAULIC FRACTURING OF MASSIVE SANDSTONE • SANDSTONE STABILITY UNDER DEEP COVER • ROOF GEOLOGY RECONNAISSANCE • INNOVATIVE ROOF SUPPORT CONCEPTS
HORIZONTAL STRESS MEASUREMENTS AND IMPACT ANALYSIS STRESS MEASUREMENTS USING 3D BOREHOLE DEFORMATION GAGE STRESS MEASUREMENTS USING MINIFRAC STRESS MEASUREMENTS USING HYDRAULIC FRACTURING IMPACT OF HIGH HORIZONTAL STRESS ON MINING OPERATIONS HS CONCENTRATION – CSIRO HI CELL PILLAR DESIGN MODIFICATION RIGHT-HAND VS. LEFT-HAND LONGWALL
RESULTS OF STRESS MEASUREMENTS POCAHONTAS #3 SEAM -MAX HORIZONTAL STRESS: 2970 PSI(N55E) -MIN HORIZONTAL STRESS : 2090 PSI PITTSBURGH SEAM -MAX HORIZONTAL STRESS : 4300~5000 PSI(E-W) -MIN HORIZONTAL STRESS : 3400 PSI ILLINOIS #6 SEAM -MAX HORIZONTAL STRESS : 2000 PSI(E-W) -MIN HORIZONTAL STRESS : 800 PSI
MEASUREMENTS OF HORIZONTAL STRESS CONCENTRATION AND ROOF DEFORMATION
ROOF GEOLOGY AND HORIZONTAL STRESS MAGNITUDE AND ORIENTATION
SUMMARY DETERMINE STRESS ORIENTATION AND MAGNITUDE FORECAST ROOF CUTTER DEVELOPMENT DEFINE RIGHT-HAND AND LEFT-HAND LONGWALL PANELS PILLAR DESIGN MODIFICATION TO MITIGATE HORIZONTAL STRESS IMPACT USE OF CABLE BOLTS AND INNOVATIVE STANDING SUPPORT TO MITIGATE HORIZONTAL STRESS IMPACT
HYDRAULIC FRACTURING TO PROMOTE CAVING OF THICK, MASSIVE SANDSTONE TO IMPROVE FACE CONDITIONS INDUCED HORIZONTAL FRACTURES FACE MONITORING AND NUMERICAL MODELING CONFIRMED THE EFFECTIVENESS
BENDING STRESS,PSI -9030 SANDSTONE SHALE 0 COAL +420 BENDING STRESS DISTRIBUTION AT THE FACE WITHOUT FRACING
BENDING STRESS,PSI -9030 SANDSTONE SHALE 0 +420 COAL BENDING STRESS CONTOURS AT THE FACE WITH ONE FRAC
Comparison of Production Downtime and Average Face Advance for the B12, B13, and B14 Faces within the Sandstone Channel Interval
ROOF GEOLOGY RECONNAISSANCE INITIATED IN THE EARLY 90’S CONDUCT ROOF SCOPING USING FIBERSCOPE, GAMMA LOGGER AND BOREHOLE CAMERA GUIDE MINE PLANNING DECISION GUIDE DAILY ROOF SUPPORT PRACTICES IMPROVE ROOF STABILITY MINIMIZE LONGWALL MOVE DELAYS REDUCE ROOF FALL FREQUENCY UP TO 80%
CONCLUSIONS SAFETY COMPLIANCE CONTINUOUS IMPROVEMENT PRODUCTIVITY COST WORTH ONE’S SALT WELL WORTH THE EFFORT
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