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THE PROCESSING OF PALM OIL MILL MUTOHAROH

THE PROCESSING OF PALM OIL MILL MUTOHAROH. PALM OIL MILL.

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THE PROCESSING OF PALM OIL MILL MUTOHAROH

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  1. THE PROCESSING OF PALM OIL MILLMUTOHAROH

  2. PALM OIL MILL • Palm Oil Mill = mill that processes raw materials into CPO and PK with minimum losses , optimum efficiency , standard appropriate quality , appropriate capacity , minimum cost with reference to the principles of occupational health and safety and the environment ( SOP ) .

  3. Produce oil and palm kernel as much as possible Produce the highest quality products Generates production losses as low as possible Using lowest operating costs Function

  4. INTRODUCTION MATERIALS • Fresh Fruit Bunches (FFB) • Fruitlate • Empty Bunch • Crude palm oil (CPO) • Kernel Oil (Kernel) • Waste / sludge

  5. 1. Main Stations

  6. 2. Supported/ingStations

  7. The processing palm oil mill

  8. THE FLOWCHART IN PROCESSING OF PALM OIL

  9. 1. RECEPTION STATION Is the station for weighing , acceptance and shelter while TBS is sent from the garden so it is ready to be processed further . Consists of :* Weighbridge* Loading ramp

  10. Foto : Loading Ramp Foto: Jembatan Timbang (Weighbridge) Foto : Lori/cage

  11.  PURPOSE  RECEPTION STATION • Acceptance of Real TBS with minimal wait time • Weighing accurate TBS • Charging TBS to lorries with minimal loss fruitlate • ACCEPTANCE OF FLOW TBS

  12. FFB RECEPTION PROCESS FFBTRUCK IN ffbTRUCK OUT PARKING AREA WEIGHBRIDGE TARRA BRUTO LoadingRamp LORI St. STERILIZER

  13. 2. STERILIZERSTATION FFB boiling process using heat from the high-pressure steam , conduction and convection . Convection : steam infusion process to eliminate the air in the room sterilizer to fruitlet . Conduction : process steam to remove the air intake on the sidelines ( fruitlet ) to kernel .

  14. PURPOSE • The purpose of sterilization are : • Deactivate the enzyme • Facilitate the release of the bunch featherless • Lowering water levels • Solving emulsion • Removing fiber and seed • Assist in the release of the core of the shell

  15. 3. THRESING STATION FFB separation process that has been boiled into a slender fruitlate and empty bunch with rotated and slammed system

  16. STATION THRESHER STATION THRESHERMain operational Threshing Station1 . Feed to the Threshing Drum2 . Fruitletseparation of FFb3 . Material handling has been separated

  17. Which must be considered in operational Thresher : Avoid Feeding Over Oil Losses in EB , Motor Over Load , pulp damage due to the recycle of the Conveyor Fruit . The height of kickback ( for a good stew = 1.2 meters ) Number of kickback for every ffb = 6 times feed capacity is reached ( not overfeeding )

  18. 4. DIGESTER & PRESSING STATION PURPOSE Conditioning Fruitlate in Digester Extraction of Crude Oil in the press machine leads to the Press Cake and Nut Cake Braker Conveyor Keeping achievement capacity / hour

  19. DIGESTER 1 . Releasing oil from the pericarp cells ( bacon pieces)2 . Separating pericarp and Nut3 .homogen4 . Maintaining a temperature of 90oC - 95 ° C

  20. UNIT PRESS Function for extracting crude oil from the flesh of the fruit that has been wracked with loss minimal and Nut cracked Minimum .

  21. 5. NUT & KERNEL STATION Station which is the process of achieving the maximum efficiency of the recovery kernel with optimal quality production and minimal losses .

  22. MAJOR OPERATIONNUT and KERNEL STATION The main stages of the operation : Phase Nut Conditioning Solving Nut Stage The separation between Kernel and Shell Drying of Kernel

  23. Press cake ex Press Fibre to Boiler Depericarper Nut Hopper Boiler Ripple Mill Shell to Bin Kernel Clay Bath Wet Separation Kernel Drier PROCESS flowchart LTDS

  24. CONDITIONING NUT cracked/ kernel releases from around the nut , so it will increase the effectiveness of the split nut kernels and avoid losses due to broken kernels , broken nut and nut intact . carried in :o Stewo Digestero Drying and Cooling Process on Nut Silo Purpose : split nut with maximum efficiency by minimizing broken kernels , broken nut and nut intact

  25. 6. CLARIFICATION STATION Purification process of crude oil produced from the Press which still contains some moisture , sludge and mud .

  26. Operational function: Operational functions : Obtaining maximum oil content oil Achieving minimum losses Achieving maximum production quality

  27. FUNCTION • separation of pure oil from crude oil =CST • Making oil from sludge = sludge centrifuge / separator • Reduced levels of impurities =oil purifier • Reduced water content of oil = vacuum drier

  28. Crude Oil ex Press Sand trap tank Vibrating Screen Tailing to St.Press Oil Sludge Crude Oil Tank Vertical Clarifier Tank Oil Tank Vibrating Screen Purifier Sludge Tank Vacuum Drier Light Phase Sludge Centrifuge Heavy Phase To Estate KolamLimbah CPO Storage Tank FLOWCHART clarification

  29. CONCLUSIONS  The processing of FFB into the Palm Oil consists of : a. Main station • Fruit reception • Stew ( Sterilizer ) • Threshing • Enumeration ( digester ) and compression ( Presser ) • Purification ( Clarifier ) • Separation of shell and kernels b. Station support • Generating power ( Power ) • Laboratory • Water Treatment • Storage • Workshop

  30. ANALYSIS In the palm oil mill existing station is very important , if there is one station that serves the plant can not be run due to the processing of palm oil mill steps sustainable and rely on other major stations.

  31. THANK YOU FOR YOUR ATTENTION

  32. QUESTION SECTION • Mayang : no cage in new mills, is there a difference or not? • Danil: correction of pic ? • tures • Chrisna: : Produce the highest quality products • How ? • Soleman: How long operation from start to finish 1

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