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Alarm Analytics for Operational Excellence

MI-10. Alarm Analytics for Operational Excellence. Agenda. Introduction and Overview Needs and Benefits of Alarm Analytics Review of the EEMUA Specification Tour of Alarm Analytics Sample Reports Overview of ReportWorX How to Customize your own Analytic Reports Questions and Answers Exam.

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Alarm Analytics for Operational Excellence

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  1. MI-10 Alarm Analytics for Operational Excellence

  2. Agenda • Introduction and Overview • Needs and Benefits of Alarm Analytics • Review of the EEMUA Specification • Tour of Alarm Analytics Sample Reports • Overview of ReportWorX • How to Customize your own Analytic Reports • Questions and Answers • Exam

  3. Overview • ICONICS Alarm Analytics uses standard templates to turn raw data into your competitive advantage! • 15 Powerful Reports will enable you to know about: • Plant Efficiency • Machine Downtime • Most Frequent or Longest Duration Alarms • Root Cause Analysis • Operator Response Times and Interactions • The greatest benefit: • If you can pinpoint the source of your problemsyou can save lots of money!

  4. Why would I need Alarm Analytics? I’ve been collecting Alarm and Event information for years and need a way to finally make use of it I don’t want to become a software company and develop or maintain a custom-coded solution I want to learn what’s affecting productivity I need to have, or provide, access to Alarm Reports remotely through our corporate Portal I need to comply with EEMUA / OSHA standards

  5. What does Alarm Analytics do for me? • Analyzes your data to help increase profitability, highlighting inefficiencies & problem sources in your process • Includes reports to analyze Alarm and Event information such as: • Alarms by Priority • Alarm Frequency • Cross-Correlation of Alarms • Operator Response Time • Peak Alarm Rate Distribution • Provides value to both Discrete AND Process industries • Complete Web access to your Analytic reports

  6. What is the EEMUA? • The EEMUAdefined astandard way to analyzeand represent alarm data: • http://www.eemua.co.uk/about.htm • Founded in 1950 • Members: AstraZeneca, BASF, BP, Chevron, ConocoPhillips, Dow Corning , Exxon, ExxonMobil, Flexsys, Huntsman, Hydro, Innospec, Johnson Matthey, RWE npower, Shell, Syngenta, Total, Vopak, ABB Engineering Services , Foster Wheeler Energy • EEMUA 191 Alarm Systems– A Guide to Design, Management and Procurement (1999) ISBN 0859310760

  7. What Does the EEMUA Do? • Fosters Collaboration • Users, owners, and operators communicate with shared experiences • Offers Best Practices • Engineering • Plant Operations • Asset Management • Influences Regulations • Interpretation and Application • European Directives • Legislation • Develops Standards • Safety • Costs

  8. Why EEMUA? • Standards • Keeping things Consistent • Everyone is on the Same Page • Providing a Sense of Familiarity • Collective Knowledge • Building off of the Experience of others • A Convenient Starting Point • Embarking on an Entirely New Product • Starting Broad, General, and Common • Basis for 11 of our Analytics

  9. How We Utilize the Standards • Basis for eleven of our Analytics • Alarm Distribution by Interval • Alarm Distribution by Interval with Priority • Alarm Distribution by Priority • Alarm Tag Chattering • Alarm Tag Frequency • Cross Correlation Analysis • Operator Changes by Interval • Operator Response Time • Standing Alarms at Time • Standing Alarms by Interval • Standing Alarms Duration • ICONICS has created four additional Analytics • Alarm Rate Distribution by Interval • Peak Alarm Rate Distribution (bundled into Alarm Rate Distribution) • Alarms from Worst Actors • Average Alarm Rate per Minor / Major Interval

  10. Anatomy of Alarm Analytics Existing LoggerDatabases Alarm ManagementSpecifications User-ConfiguredReports

  11. 15 Industry Standard Reports Includes Powerful Reporting Tool Supports AlarmWorX32 Logger Databases Alarm Analytics Overview

  12. What do I get with Alarm Analytics? ICONICS ICONICS Logger ReportWorX Plug-in 15 Industry Standard Reports License • Comes in Standard or Enterprise versions…

  13. System Requirements • Recommended System: Pentium 4, 2.0 GHz or higher with at least 1 GB of RAM • Prerequisites: • SQL Server 2000, 2005, MSDE, SQL Server Express • Internet Information Services 5.0 or greater • Microsoft Excel (for templates and runtime) • If you have No ICONICS products installed • Install Alarm Analytics from the BizViz CD • Obtain an Alarm Analytics license from ICONICS • If you already have ReportWorX V9 installed • All you need is an Alarm Analytics license (and install the Alarm Logger from GEN32 CD if desired)

  14. Example Reports

  15. How does it work Use the pre-defined samples Other Analytic Reports OR… • Build your own templates!

  16. TIC-1076 LOOP 1 DEG F ????? INPUT OUTPUT 0 4 0 4 PV: 1 5 1 5 2 6 2 6 ????? 3 7 3 7 RUN REM PROG SV: ????? MV: ????? ????? C O ???????? High Limit ???????? Low Limit ???????? ???????? Low Alarm High Alarm ReportWorX Report Information from Real Time Data and Any Database HMI, SCADA, Other ...

  17. Easy-to-Use configuration with Excel templates Simple Wizards – no SQL knowledge necessary! Data sources: Web services Databases: Oracle, MS SQL, OSI PIE, ACCESS, ODBC OPC Server: DA, A&E Web-based maintanance console Flexible scheduling Multiple destinations: Publish HTML on Web server PDF Print / Fax E-Mail ... Powerful Reporting

  18. ReportWorX Redirectors Reports delivered to multiple destinations

  19. Powerful Scheduling Engine • Schedule and Trigger reports based on:

  20. Powerful Excel Plug-in • Extra Menus in Excel • To get: • Wide variety of data • In a simple way(no SQL knowledge required) • More dynamic(using parameters) • Powerful Wizards

  21. Web-Based User Interface

  22. ReportWorX Architecture

  23. Alarm Analytics Wizards make it point and click! ReportWorX provides for customization of templates Customizing Your Own Analytics

  24. Alarm Analytics Wizard • Simple point & click configuration in Excel

  25. Alarm Analytics Wizard • Customize parameters to fit your needs • User-selectable or Automatic types

  26. Alarm Analytics Wizard • Built-in Alarm Priority Manager presets • Alarm Severity • Low • Medium • High • Critical • Example • Alarm Distribution by Priority

  27. Product Roadmap SOA design Based on MS Longhorn Version 11 Vista integration Office 12 integration Integration w/GEN64 Version 10 Version 9.1 More custom connectors WW, iHistorian, OSI, etc. Enhancements 11 standard analytics 4 custom analytics Create your own as well… Version 9

  28. Thank you for attending! Questions? Stick around for the exam to have a chance to win some cool prizes!

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