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Zero Defect – Zero Effect (ZED) for Textile sector

Zero Defect – Zero Effect (ZED) for Textile sector. Objectives of ZED. Maturity Model Compliance to Excellence Model Graded Improvements Vertical and Horizontal Enablers and Results. The ‘ZED’ mark. Zero Defect (Focus on Customer) Zero nonconformance/ non-compliance Zero Waste

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Zero Defect – Zero Effect (ZED) for Textile sector

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  1. Zero Defect – Zero Effect (ZED) for Textile sector

  2. Objectives of ZED • Maturity Model • Compliance to Excellence Model • Graded Improvements • Vertical and Horizontal • Enablers and Results

  3. The ‘ZED’ mark • Zero Defect (Focus on Customer) • Zero nonconformance/ non-compliance • Zero Waste • Zero Effect (Focus on Society) • Zero Air Pollution/ Liquid Discharge (ZLD)/ Solid Waste • Zero wastage of natural resources

  4. Applicability • Applicable for all sectors of manufacturing and service industry • Focus on MSME/ small businesses. • Address quality and ecological needs, domestic and overseas customers, society, employees, partners, regulators and investors

  5. Zero Defect Zero Effect Focus Areas

  6. ZED IMPLEMENTATION a) Promote “Make in India” campaign b) Drive manufacturing without impacting environment c) Bring down rejection rate and deliver quality products d) Creating employment in manufacturing e) Creating a self-sustained ecosystem for ZED • Target 1 million SMEs over the next 3 -5 years • To be assessed on 61 parameters including technology, fuel usage, waste disposal system, manpower skilling etc. • Ecosystem for ZED being developed

  7. Ecosystem for ZED certification • Training and Awareness for SMEs to be conducted through Chambers/NPC/other partners • Capacity Building for Lean Manufacturing • Creating assessor database through Online portal • Partners – ASQ, Japan Plus, Mckinsey, ANSI etc. • Advocacy for Public procurement.

  8. Achieving Zero Effect ‘Pollution is, more often than not, mis-utilisation of resources and raw materials’ Keeping this in view, the focus needs to be on: • Enhancing efficiency • Minimizing wastes • Optimizing use of resources Through – • Use of environment management tools • Intensive auditing processes

  9. Parameters

  10. Parameters

  11. ZED Parameters Each parameter has 5 levels Total weightage points 61X5 = 305 points

  12. Grading ZED Companies Calculation of Spread

  13. Example Company A – measured on 34 parameters • 20 parameters 5 level : 20 X 5 = 100 • 10 parameters 4 level : 10 X 4 = 40 • 4 parameters 3 level : 4 X 3 = 12 Total points = 152 LEVEL = Total points/ applicable parameters = 152 / 34 = 4.47 So Company is graded: GOLD * (one star)

  14. Textile Sector The ZED edge • “ZED” will be a credible recognition so that International Customers, Foreign Direct Investors and Society may put their confidence in ZED recognized organizations and customers will identify products & services with the “ZED mark” • Foreign companies, CPSUs and OEMs may source their components/ services from ZED recognized MSMEs • E-Commerce – flipkart/Snapdeal etc. will reflect ZED rating wherever available for the products they market.

  15. Make in India: ZED for Textile • Skill Assessment • Assessment & Certification of skilled artisans (skill development already undertaken) on the lines of ISO 17024 • Standardization of processes • Initiating Lean Manufacturing and QMS/QTT in processes of MSMEs • Develop rating parameters of MSMEs as per ZED model • Technical Upgradation funding • Any funding scheme can be based on ZED parameters so that a “targeted funding approach” may be adopted for optimal utilization of funds

  16. Make in India: ZED for Textile • Fiscal Incentives • Such incentives can be based on ZED ratings as well as scope of improvement of MSMEs. Apart from motivating MSMEs, this will ensure transparent utilization of allocation of funds for incentives. • Scaling of Technology & Investment • Identification of MSMEs (for scaling of operations & technology and investment) through current certified ZED rating so that they may improve from their standard (Silver to Gold, Gold to Diamond etc.) • FTAs • Finally, for any Free Trade Agreement, the importing Country will look for a product that is certified as per Global Standards. ZED certification will ease this barrier and will instill confidence in the importer.

  17. Progress made so far

  18. Thank You Quality Council of India National Accreditation Board of Education and Training ( NABET) 6th Floor, ITPI Building, 4-A, Ring Road, IP Estate New Delhi 110002 nabet@qcin.org +91-11-23323416-20

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