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ENCON THERMAL ENGINEERS

Established in 1978, ENCON Thermal Engineers is dedicated to energy conservation through designing, manufacturing, and commissioning fuel-efficient heating systems. They have pioneered technologies such as gaseous film burners and gas heating elements for various industries. With a focus on aluminum plants, their Oxy-Fuel Technology significantly improves energy efficiency, reduces fuel costs, and minimizes pollutants. ENCON also offers furnaces, recuperators, rad-heat gas heating elements, ovens, and burners, serving a wide range of industries and achieving substantial energy savings.

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ENCON THERMAL ENGINEERS

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  1. ENCON THERMAL ENGINEERS …Answer to the Continued Need for Energy Conservation

  2. AN INTRODUCTION • Established in 1978 during energy crisis in India. • Oriented towards energy Conservation • Well known for Designing, Manufacturing, Supplying and Commissioning of FUEL EFFICIENT HEATING SYSTEMS on Turn Key Basis

  3. R&D ACTIVITIES • Started in the year 1997 • Project sponsored by Gas Authority of India Limited (GAIL) and Ministry of Science & Technology in partnership with Indian Institute of Petroleum, Dehradun • Developed gaseous film burner with savings of up to 16% compared to conventional burners • Innovated Gas Heating Elements which can retrofit any heating elements (electric energized) application up to 550°C temperature

  4. WE SERVE… • Steel Plants • Transformers & Distribution [T&D] Industries • Automotive Industries • Foundries • Aluminum Industries • Pharmaceutical Industries • Cement Industries • Glass Industries • Ceramics & Refractory Industries Glass Industries

  5. ENCON IN ALUMINUM PLANTS • Oxy Fuel Technology • Furnaces • Recuperator • Ovens • Surface Preparation • Burners and Allied Combustion Equipment

  6. is a patented process for the combustion of fossil fuels with pure oxygen uses an undiluted high flame temperature, but keeps the same process temperatures combusts at or near stoichiometric retrofitted using the same furnace design and refractories Jupiter- Encon Oxy-Fuel Technology

  7. Conventional Combustion v/sOxy-Fuel Traditional Combustion • Air fuel fired 21% oxygen, 79% nitrogen • 3 to 5% excess air Relatively Low Flame Temperature Readily Available Nitrogen to Create NOX. Nitrogen Increases the combustion volumes 78% Potent heat escapes through Stack. Higher Flame temperature No change in furnace design and materials Possibility of variable processes No change in versatility of the usage Does not affect Inclusions/impurities in the re-melted aluminum

  8. Results with Aluminum Melting • Improved Energy Efficiency • 417 – 500 Kcal / Kg for continuous runs • Elimination of airborne nitrogen • More radiant heat transfer • Longer gas residence time • Lower Fuel Costs • Natural gas fuel reduction up to 73% • Oil fuel usage reduction up to 68% • Improved Production • Better heat transfer

  9. Reduction in Pollutants

  10. FURNACES • Design and manufacture furnaces on turn key basis for the following industries Rolling Mills Forging Plants Heat Treatment Centers Wire Drawing Plants Aluminum Plant • Fuel consumption of as low as 90 ltr/ton for Aluminum Melting furnace

  11. RECUPERATORS • Recuperators with flue temperatures of up to 950oC • Preheat temperature of combustion air as high as 450oC • Guaranteed savings of 15-20% and a minimum life of 3 years for ENCON Recuperators

  12. RAD-HEAT GAS HEATING ELEMENTS CONCEPT • COMBUSTION IS COMPLETED IN A 3 INCH DIA TUBE/ELEMENT AND THE HEAT TRANSFER TAKES PLACE THROUGH RADIATION FROM THE SURFACE OF THE ELEMENT TO THE ATMOSPHERE . • THE ELEMENTS AFTER GETTING HEATED EMIT INFRA RED RAYS IN THE FIRING SECTION AND PROVIDES RADIANT HETAING IN THE REMAINING SECTION.

  13. RAD-HEAT GAS HEATING ELEMENTS

  14. RAD-HEAT GAS HEATING ELEMENTS • Retrofitted in many applications which use Electrical Heaters, Thermic fluid up to a temperature of 550 oC • Savings from 30% - 70% ‘BEST TECHNOLOGY' award from NSIC 'EXCELLENCE IN TECHNOLOGY' award from CII -SIDBI

  15. OVENS • Ovens for various industrial applications for temperatures up to 550oC • Annealing • Curing • Ageing • Drying

  16. OVENS

  17. Surface Preparation We provide energy saving solutions for :- • Degreasing Tanks • Phosphating Tanks • Washing Machine • Pickling

  18. BURNERS • Oil Burners • Gas Burners • Dual Firing Burning Systems • High Velocity Burners (OIL/GAS)

  19. Aarti Steel Limited ABB Limited AREVA Instrument Bajaj Auto Limited B.H.E.L Bhushan Steel Limited Cummins India Limited Danielli India Limited Divya Yog Pharmacy Electrotherm (I) Limited Godrej & Boyce Mfg. Co. Limited Hyderabad Industries Limited Ispat Industries Limited Jindal Strips Limited Kajaria Ceramics Limited L.G. Electronics Limited LLOYDS Steel Industries Limited Mahavir Aluminium Limited MUKAND Limited NALCO Orient Abrasives Limited Ramco Group of Industries RHI Clasil Limited Samtel Color Limited SHAH Alloys Limited Shriram Pistons & Rings Limited SIMPLEX Castings Limited SISCOL Tata Motors Limited Tata Steels Limited Usha Martin Industries SOME OF OUR ESTEEMED CLIENTS

  20. THANK YOU! “ Adopt eco-friendly technologies that your children can be proud of ” Vishve Bandhu Mahendra

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