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Steve Doe Parker Hannifin Frank Ruiz Ruiz & Associates

The Ever-Expanding Modular Toolkit. Steve Doe Parker Hannifin Frank Ruiz Ruiz & Associates. Topics. Where We’ve Been Where We Are Where We’re Going. >. Traditional “Semiconductor Roots”. And some radical thinking…. Where We’ve Been. >. …which is a part of where we’re going!.

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Steve Doe Parker Hannifin Frank Ruiz Ruiz & Associates

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  1. The Ever-Expanding Modular Toolkit Steve Doe Parker Hannifin Frank Ruiz Ruiz & Associates

  2. Topics • Where We’ve Been • Where We Are • Where We’re Going >

  3. Traditional “Semiconductor Roots” • And some radical thinking… Where We’ve Been >

  4. …which is a part of where we’re going! Where We’ve Been …included in the Standard…

  5. Where We’ve Been • Current Architecture Introduced Oct-2003 Same plane flowpaths Mounting “Pegboard” Field connectors (top or end) Slip-fit intra- fitting connectors Parker IntraFlow™

  6. Complete smart sample system integration • Mono-ethylene glycol liquid service • Flow & pressure sensing • Conductive heating • Conventional grab sample & system functionalities Where We Are

  7. Where We Are • 10-Stream Natural Gas BTU Analysis System • Coalescing & Membrane Separator Drain Header • Restricted Orifice Header Pressure Control • Freeze Protection Heating

  8. Where We Are • Sub-Systems for Integration by Others • Low Sulfur Diesel Application • 0-1ppm C2H4measurement in high purity C3H6 stream • Low volume SCS a plus • Silco-steel treatment imperative to avoid C2H4 sticking to stainless • Silco-steel treated modular components simplifies system integration

  9. Where We Are • Conventional Fastloop & Modular Integration • Diesel Fuel Service • Flow sensing on conventional bypass loop and sample delivery to analyzer

  10. Where We Are • Remote Flow Indication • Butyl Rubber process control • Remote validation function for control room operators via DCS • Bypass & analyzer flow indication available remotely over DCS • 100% uptime since June, 2005 • Plant shutdowns have been avoided • Plant operators trust the analyzer!

  11. Where We Are • 2-space, 4-20mA, intrinsically safe, 1psid pressure transmitter • Integral orifice / relief valve in IntraFlow™ substrate block

  12. Where We Are • Remote network communication circuit- I2C for Siemens Maxum

  13. Where We Are Varitherm “HI” Smart Heater • Class 1, Division/Zone 1 • Conductive Heat, 5x more efficient than convective • Up to 500W • Temperature Sensor monitors heat- where it matters • Remote temperature monitoring and set-point adjustment ATEX Certified Model CSA Certified Model

  14. Where We Are Varitherm “HI” Smart Heater • Controller potted into x-proof condulet • Condulet can be mounted inside or outside enclosure

  15. Where We Are

  16. Where We Are System w/ heated purge -40°C air purge supply @ 60psig / 4 bar & 20 SLPM, outlet temp 46°C

  17. Where We Are Ethernet to Technician Workstation • HMI & Sample System Monitoring Software • Host for “Smart Shelter” 4-20 mA to PLC - For Now!

  18. Where We Are Ethernet to Technician Workstation • It’s all about the information, stupid!

  19. Mike Cost, 7 years Process Analyzer Field Experience • Dewey Ponthieu, 28 years Process Analyzer Field Experience Where We Are • Expanding Technical Support Team: 65 Years Combined Field Experience! • Frank Ruiz, 30 years Process Analyzer Field Experience

  20. 2-1/4” SP76 Component Integration • Jumping between footprints easily allows integration of larger components • Larger component footprint provides more geometry to improve functional performance on components such as backpressure regulators Where We’re Going

  21. Where We’re Going • Pressure Decay Flow Sensing • Inexpensive method to remotely determine filter clogging • Utilizes simple pressure sensor and software algorithms to detect change in filter performance

  22. Used Filter Pressure Decay Signature New Filter Pressure Decay Signature Change in Pressure Decay Curve Indicates Change in Filter Performance Where We’re Going P Pressure Decay Flow Sensing Theory of Operation T V1 & V2 Open: PT1 = System Pressure V1 & V2 Closed: PT1 Detects Pressure Decay Between V1 & V2 PT1 V1 V2

  23. Where We’re Going The Gen-III NeSSI™ Vision • CCIMS: Direct connection of dP transmitters to process pipelines • Platform for detachable integrated Gen-III process analyzer systems?

  24. Analyzer (by others) Summary Sample Conditioning IntraFlow™ Clean Gas DBB Probe Sample Transport Pilot Pro Dirty Liquid Sampler Sample Extraction HMI w/ InteractX Control Key System Performance Information To Analyzer Network Hub Sensor Monitoring Sample Disposal Vent Master™ Change Over System Gas Generators Carrier & Cal Gas Delivery

  25. Thank You!

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