Instrumentation Solutions for Power Generation

1. Instrumentation Solutions for Power Generation

2. INSTRUMENTATION In Power Plants Instrumentation in Power Plants Industries and Applications Pulp and Paper Oil and Gas Pharmaceuticals Food and Beverage Chemical and Petrochemical Water and Waste Water Power / Steam Generation All components from one source !

3. Instrumentation in Power Plants FieldEquipment from ABB • ABB supplies an unparalleled selection of field equipment for all applications in power plants

4. (Topic) History TBI SENSYCON ABB Kent-Taylor Ltd. A Heritage to be proud of Some of the most respected names in worldwide process instrumentation are part of the powerful, global ABB instrumentation team. Making ABB the second largest instrumentation manufacturer in the world. World-class instrumentation built on 100 years of experience!

5. (Topic) Combustion Management Packaged Solutions Control of the burner stochiometry Solutions Products • PfMaster system (pulverized fuel) • Online-values of the coal flow split between distribution and pipes • Reduces excess air and NOx • Components • Sensor: tailor made pipe section with sensor electronics • Signal-processing computer • Low maintenance • Visual inspection during outage • No on-site calibration • Modular scaleable system • Increase boiler efficiency • Reduce ammonia consumption • 1 to 2 year ROI

6. (Topic) Combustion Management Packaged Solutions Flame Detection and Analysis • ABB offers a wide product selection for any fuel and firing type • Two primary components • Flame scanner • Identifies potential dangerous “flame out” conditions • Converts light energy from burner flames to electrical signals • Flame analysis unit • Takes electrical signals and determines if the flame is proven • Remotely mounted For each application the appropriate flame detection !

7. (Topic) Turbine Hydraulics Packaged Solutions Turbine Hydraulics Solutions Products • Custom designs with universal products • Solutions for retrofit MHC and upgrading EHC systems • Provide performance enhancements and power to drive and achieve precise final element control • Hydraulic components • Final element actuators • Pilot valve actuators • Trip oil status manifolds • Trip solenoid manifolds • Accumulator stands • Hydraulic power units • Electro hydraulic converters Endurance – Reliability – Dependability

8. (Topic) Vibration Monitoring Packaged Solutions Condition Monitoring and Assessment Solutions Products • Condition Monitoring and Protection • Symphony/Harmony – CMM11 module • 800xA – MCM800 module • Analyst Software • Graphical analysis • Plots machinery and process data from data server • Supports 15 plot types • Aids in quick recognition of patterns and trends in data Flexible – Easy to Learn – Improved Solutions

9. (Topic) Vibration Monitoring Packaged Solutions Condition Monitoring and Assessment Solutions Products • MCM Expert Software • ABB’s turbine control and protection expertise • DLI’s vibration assessment and diagnostic software • Provides actionable information about mechanical condition of rotating machinery • Convert raw data into immediately useful information • Condition Assessment of: • Turbine and BFPs (CMM11/MCM800) • Auxiliary equipment (portable data collectors) • Critical machines (SPRITE Online Fault Diagnostics) Fast – Accurate – Understandable Results

10. (Topic) Environmental Systems Packaged Solutions Rack or Panel Mount Solution Entire Cabin Solution Packaged Analyzer Systems Solutions Products • Integrated package from single manufacturer • Complete measurement systems of chemical parameters • pH/conductivity, silica, phosphate, etc. • Small quantites to large quantities of measurement points • Supplied fully pre-manufactured and pre-tested Lower costs – Simplify – Enhance Efficiency

11. (Topic) Environmental Systems Packaged Solutions Emission Monitoring Systems Solutions Products • Pre-engineered with compact/modular design • Powerful NDIR and FTIR analyzer technology • Remote communication • Implementation of international emission monitoring guidelines (EPA, BlmSchV) Reliable – Low Maintenance – One System

12. (Topic) Process Instruments Flow Measurement • Widest range of flow measurement products • Largest selection of electromagnetic flowmeters and #1 worldwide • MAGMASTER’s unmatched accuracy of +/- 0.15% • CalMaster calibration cerification • Electromagnetic • Vortex Shedding • Swirl • Mass • Flow computer • Magmeters Wide selection of flowmeter technologies

13. (Topic) Process Instruments Accurate, compact, long lasting and easy to maintain Patented Quick-On system Transmitters, sensors, handheld infrared, I/O Modules FOUNDATION Fieldbus, HART & PROFIBUS communications Temperature Measurement World leader in temperature measuring elements

14. (Topic) Process Instruments Pressure Measurement • Accuracy to 0.04% • Turndown ratios up to 100:1 • Wide range of applications • Leader in remote seals • Safety transmitters approved for SIL2 • Easy configuration and calibration • FOUNDATION Fieldbus, HART & PROFIBUS communications Wide range of transmitters and sensors

15. (Topic) Recorders and Controllers Process Controllers, Digital Indicators and Chart Recorders Wide range of applications Easy configuration Process protection Full functionality Recording and Control 100 years of experience and imaginative engineering

16. (Topic) Analytical Instruments Analytical • The world’s best selection of measurement, monitoring and analytical solutions • pH, Conductivity • Dissolved Oxygen • Silica, Sodium • Hydrogen Purity • Flue Gas We design, develop and manufacture all elements

17. (Topic) Actuators and Positioners Actuators, positioners, I/Ps and P/Is Electronic or pneumatic Intelligent or conventional Part-turn or linear movement I/P immune to shock and vibration of 10g Actuators and Positioners Over 750,000 positioners installed worldwide

18. (Topic) Instrumentation in Power Plants ABB Instrumentation Solutions to Ensure Process Integrity, Product Quality and Manufacturing Productivity