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Advantages of vertical and horizontal integration in process and substation automation

Advantages of vertical and horizontal integration in process and substation automation. Peter Erning, PSP-T11, Power Gen 2010. M. M. M. M. Power Plant Control System 800xA Vertical and horizontal integration. Operating Monitoring Optimization Trend curves Reports.

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Advantages of vertical and horizontal integration in process and substation automation

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  1. Advantages of vertical and horizontal integration in process and substation automation Peter Erning, PSP-T11, Power Gen 2010

  2. M M M M Power Plant Control System 800xAVertical and horizontal integration Operating MonitoringOptimizationTrend curvesReports Office workplacesNetwork control centers Remote accessMaintenance management SAP system WLAN Enterprise LAN Workplaces DiagnosisAsset ManagementEngineering Plant Network WLAN System Server Control Network WLAN Third-party systems black boxes Unit Turbine Boiler protection system Auxiliary systems Controller Generator/ Unit protection systemElectrical auxiliary power supply Systemsinstalled by ABB Local I/O HART Profibus DP IEC 61850 Industrial Ethernet Intelligent Electronic Devices (IED)

  3. M M M M Power Plant Control System 800xAVertical and horizontal integration Operating MonitoringOptimizationTrend curvesReports Office workplacesNetwork control centers Remote accessMaintenance management SAP system WLAN Enterprise LAN Workplaces DiagnosisAsset ManagementEngineering Plant Network WLAN System Server Control Network WLAN Third-party systems black boxes Unit Turbine Boiler protection system Auxiliary systems Controller Generator/ Unit protection systemElectrical auxiliary power supply Systemsinstalled by ABB Local I/O HART Profibus DP IEC 61850 Industrial Ethernet Intelligent Electronic Devices (IED)

  4. 800xA - Morethan a DCS M M M M Power Plant Control System 800xAVertical and horizontal integration Operating MonitoringOptimizationTrend curvesReports Office workplacesNetwork control centers Remote accessMaintenance management SAP system WLAN Enterprise LAN Workplaces DiagnosisAsset ManagementEngineering Plant Network WLAN System Server Control Network WLAN Third-party systems black boxes Unit Turbine Boiler protection system Auxiliary systems Controller Generator/ Unit protection systemElectrical auxiliary power supply Systemsinstalled by ABB Local I/O HART Profibus DP IEC 61850 Industrial Ethernet Intelligent Electronic Devices (IED)

  5. Operating MonitoringOptimizationTrend curvesReports Office workplacesNetwork control centers Remote accessMaintenance management SAP system WLAN Enterprise LAN Workplaces DiagnosisAsset ManagementEngineering Plant Network WLAN System Server Control Network WLAN Third-party systems black boxes Unit Turbine Boiler protection system Auxiliary systems Controller Generator/ Unit protection systemElectrical auxiliary power supply Systemsinstalled by ABB Integration of Instrumentation Local I/O HART Profibus DP IEC 61850 Industrial Ethernet M M M M Intelligent Electronic Devices (IED) Power Plant Control System 800xAVertical and horizontal integration

  6. Operating MonitoringOptimizationTrend curvesReports Office workplacesNetwork control centers Remote accessMaintenance management SAP system WLAN Enterprise LAN Workplaces DiagnosisAsset ManagementEngineering Plant Network WLAN System Server Control Network WLAN Third-party systems black boxes Unit Turbine Boiler protection system Auxiliary systems Controller Generator/ Unit protection systemElectrical auxiliary power supply Systemsinstalled by ABB Local I/O HART Profibus DP IEC 61850 Industrial Ethernet M M M M Instrumentation and eBOP from ABB Intelligent Electronic Devices (IED) Power Plant Control System 800xAVertical and horizontal integration

  7. Local I/O IEC 61850 The standard for substation automation M M M M Power Plant Control System 800xAVertical and horizontal integration Operating MonitoringOptimizationTrend curvesReports Office workplacesNetwork control centers Remote accessMaintenance management SAP system WLAN Enterprise LAN Workplaces DiagnosisAsset ManagementEngineering Plant Network WLAN System Server Control Network WLAN Third-party systems black boxes Unit Turbine Boiler protection system Auxiliary systems Controller Generator/ Unit protection systemElectrical auxiliary power supply Systemsinstalled by ABB HART Profibus DP IEC 61850 Industrial Ethernet Intelligent Electronic Devices (IED)

  8. MMXU CSWI CILO CILO CSWI MMXU PTOC PTOC CILO CILO XCBR XSWI TCTR TCTR XCBR XSWI SS IEC 61850Intelligent Electronic Devices (IEDs) and Logical Nodes Distributed ControlSystem Ethernet /IEC61850 IED with Logical Nodes Substation

  9. .SCD = Substation Configuration MMXU CSWI CILO CILO CSWI MMXU .ICD = IED Capability .ICD = IED Capability PTOC PTOC CILO CILO XCBR XSWI TCTR TCTR XCBR XSWI .SSD = System Specification (Single line) IEC 61850Substation Configuration Language (SCL) Distributed ControlSystem Ethernet /IEC61850 IED with Logical Nodes Substation

  10. IEC 61850The standard for substation automation • Worldwide common standard for communication in substations • Interoperability instead of multiple protocols • Based on Ethernet • Reduced cabling • Logical Nodes contain data andsemantics • Simplified engineering • Substation Configuration Language (SCL) • Easy exchange of configuration data

  11. Integration of the substation M M M M Power Plant Control System 800xAVertical and horizontal integration Operating MonitoringOptimizationTrend curvesReports Office workplacesNetwork control centers Remote accessMaintenance management SAP system WLAN Enterprise LAN Workplaces DiagnosisAsset ManagementEngineering Plant Network WLAN System Server Control Network WLAN Third-party systems black boxes Unit Turbine Boiler protection system Auxiliary systems Controller Generator/ Unit protection systemElectrical auxiliary power supply Systemsinstalled by ABB Local I/O HART Profibus DP IEC 61850 Industrial Ethernet Intelligent Electronic Devices (IED)

  12. IED  800xAAutomation: Automatic commands, status signals IED  800xA OPC Server:Manual commands, status signals, alarm & event, disturbance records IED  IED: 61850-GOOSEInterlocking, Zripping Integration of the substation into System 800xA Plant operator Workplace Electricalworkplace 800xA Clients 800xA Server 800xA Controller Ethernet /IEC61850 IED with Logical Nodes MMXU CSWI CILO CILO CSWI MMXU Substation

  13. Relion IEDs  Full data access M M M M Power Plant Control System 800xAVertical and horizontal integration Operating MonitoringOptimizationTrend curvesReports Office workplacesNetwork control centers Remote accessMaintenance management SAP system WLAN Enterprise LAN Workplaces DiagnosisAsset ManagementEngineering Plant Network WLAN System Server Control Network WLAN Third-party systems black boxes Unit Turbine Boiler protection system Auxiliary systems Controller Generator/ Unit protection systemElectrical auxiliary power supply Systemsinstalled by ABB Local I/O HART Profibus DP IEC 61850 Industrial Ethernet Intelligent Electronic Devices (IED)

  14. >110 kV >110 kV Grid connection Backup supply Main transformer SUE 3000 High speed transfer device SUE 21 kV 10 kV Auxiliarytransformer G REG 670 Generator M M M M M M M M MV motors Excitation Synchronization SUE 400 V AC REx 615 REx 630 Actors SUE 690 V AC Battery RTU 560G LV motors SUE 220 V DC 24 V DC ABB IEDs in the power plantFull access to eBoP data

  15. 800xA - Intelligent Information Management M M M M Power Plant Control System 800xAVertical and horizontal integration Operating MonitoringOptimizationTrend curvesReports Office workplacesNetwork control centers Remote accessMaintenance management SAP system WLAN Enterprise LAN Workplaces DiagnosisAsset ManagementEngineering Plant Network WLAN System Server Control Network WLAN Third-party systems black boxes Unit Turbine Boiler protection system Auxiliary systems Controller Generator/ Unit protection systemElectrical auxiliary power supply Systemsinstalled by ABB Local I/O HART Profibus DP IEC 61850 Industrial Ethernet Intelligent Electronic Devices (IED)

  16. Example feed water pumpDifferent views Operator workplace Electrical workplace 40BBD05 Feed water pump GS001 40LAC30AP001 References (read only) Read only

  17. Example medium voltage IED: REF615Asset Monitor • Condition monitoring • IED • Circuit breaker • Operation Monitoring Time (Inactivity) • Breaker Contact Travel Time • Operations Cycle Counter • Accumulated Energy • Spring Charge Indication • Gas Pressure Supervision •  Estimation of remaining lifetime

  18. One System 800xA  Reduced costs M M M M Power Plant Control System 800xAVertical and horizontal integration Operating MonitoringOptimizationTrend curvesReports Office workplacesNetwork control centers Remote accessMaintenance management SAP system WLAN Enterprise LAN Workplaces DiagnosisAsset ManagementEngineering Plant Network WLAN System Server Control Network WLAN Third-party systems black boxes Unit Turbine Boiler protection system Auxiliary systems Controller Generator/ Unit protection systemElectrical auxiliary power supply Systemsinstalled by ABB Local I/O HART Profibus DP IEC 61850 Industrial Ethernet Intelligent Electronic Devices (IED)

  19. Operatorworkplaces Electricalworkplaces SCADA Server 800xA Server Generator/ Unit protection systemElectrical auxiliary power supply Unit Turbine Boiler protection Controller local I/O HART Profibus DP IEC 61850 Industrial Ethernet M M M M Intelligent Electronic Devices (IED) Coupling by distribution boxes Typical separation of process automationand substation automation

  20. M M M M One System 800xA for power plants Operating MonitoringOptimizationTrend curvesReports Office workplacesNetwork control centers Remote accessMaintenance management SAP system WLAN Enterprise LAN Workplaces DiagnosisAsset ManagementEngineering Plant Network WLAN System Server Control Network WLAN Third-party systems black boxes Unit Turbine Boiler protection system Auxiliary systems Controller Generator/ Unit protection systemElectrical auxiliary power supply Systemsinstalled by ABB Local I/O HART Profibus DP IEC 61850 Industrial Ethernet Intelligent Electronic Devices (IED)

  21. One system  reduced investment costs • Less (different) hardware • PCs • Cubicles • Less interfaces • Maintenance systems (SAP, Maximo...) • Remote access for engineering, diagnostics, etc. • Simplified bidding • Description of SCADA functionality of substation automation can be omitted

  22. One system  reduced operation costs • Operator efficiency • horizontal integration of different views • Electrical engineer gets more functionality:Trends, alarm & event management, statistics • Plant wide events with synchronized time stamps • Less spare parts • Less system maintenance • User rights, Backup, Security, Interfaces • Continuous and less documentation • Reduced training for plant operator, electrical and maintenance engineer

  23. Operating MonitoringOptimizationTrend curvesReports Office workplacesNetwork control centers Remote accessMaintenance management SAP system 800xA - Intelligent Information Management WLAN 800xA - Morethan a DCS Enterprise LAN Workplaces DiagnosisAsset ManagementEngineering Plant Network WLAN One System 800xA  Reduced costs System Server Control Network Relion IEDs  Full data access WLAN Third-party systems black boxes Unit Turbine Boiler protection system Auxiliary systems Controller Generator/ Unit protection systemElectrical auxiliary power supply Systemsinstalled by ABB Integration of the substation Integration of Instrumentation Local I/O IEC 61850 The standard for substation automation HART Profibus DP IEC 61850 Industrial Ethernet M M M M Instrumentation and eBoP from ABB Intelligent Electronic Devices (IED) Power Plant Control System 800xASystem overview

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