MICROMAT C7, LDS & AUTOMATION

1. MICROMAT C7, LDS& AUTOMATION Reliable Control Systems, Management & Documentation System& Automation

2. MICROMAT C7 Freely programmable SPCs based on latest Siemens S7 technology

3. MICROMAT C7

4. Family overview C7-100 Hot Smoke C7-200 Cooking C7-300 Cooling LDS Central Management & Documentation System C7-700 Thermo-Compound C7-400 Thawing C7-600 Maturing C7-500 Cold Smoke

5. Main components Siemens Simatic S7 with additional Siemens Comfort Panel TP900, 9inch boardstomatchfunctions

6. Basic functions • Individual, localoperation • Operator log in withpassword • Additional batchinformation, datatransferto LDS • Incorporation in LDS andnetwork via Profibus DP interface • Varietyof internal datarecording • Energydatastorageandrecording • Acceleration of loading / starting process time for smoking programs • Previewpane on nextstepswiththepossibilityoftemporarycorrections • Exporting and importing of user programs and installation parameters in csv-format via USB • Exchangeofparametersandprogramswith LDS • USB connection • Upto 32 different operatorlanguagescanbeswitched on-line User-friendly & easy tooperate

7. User interface Cooking C7-200 Same look & feelfor all MICROMAT C7 types

8. User interface Cooling C7-300 Same look & feelfor all MICROMAT C7 types

9. User interface Cold smoke C7-500 Same look & feelfor all MICROMAT C7 types

10. User interface RFID-login Easy login via RFID

11. Operator panel Siemens Comfort Panel TP900

12. Conversion kit Simple conversion of MICROMAT S or C types to MICROMAT C7

13. Management & Documentation System (LDS) System for recording data and managing programs on several production installations

14. LDS

15. System overview Profibus DP LDS Internet connection Remote service Ethernet network Server

16. The concept • The LDS issuitedforrecordingthedataandmanagingprogramsofseveralproductioninstallations • Extensive productionprocessesandwide-ranging distributionofinstallationcomponentsarereducedto a reliableandconvenientgeneraloverview • Control systemsareautomaticallydistinguishedanddisplayedaccordingto type • The LDS correspondstothe EU-basic regulation 178/2002 Art. 18,19 , whichintroducedtraceabilityoffoodstuffsas a generalprecept in foodlaw • Easy tointegrate in customersHACCP concept User-friendly & easy tooperate

17. Screenshots • Hot Smoke • Cooking

18. Screenshots • Cold Smoke • Thermo-Compound-Installation

19. Program management I • Every window has a subwindow for the transfer of programs via two buttons • List of programs opens automatically • A user program can be chosen • Transfer is released by clicking the right button • Right after the transfer, the name is listed Reliable & convenient

20. Program management II Transfer ofprogramstoinstallationcontrolunits • Duringtransmissionyousee a message on the LDS • The program will automaticallybestored in theinstallationsfolderofthe LDS • Itisavailablefortransmissiontoothercontrolofthe same type Flexible & convenient

21. Program editor Editors todevelopprogramsfor different installationcontrolsystems • Universal symbols • Convenientoperation • Print andstorage in the form of a PDF file

22. Historical data • Relevant process data are stored in a SQL database • Recording period is determined by the capacity of the hard disk • Values such as chamber temperature, rel. humidity, process and core temperatures, respectively speed of the circulating fan and control data can be displayed Reliable & convenient

23. Batch management

24. Batch management Every startof an installationleadsto a batchgenerationwithinthe LDS incl. thefollowinginformation: • Start andstoptimes • Runtime (min.) • Operator • Programname • Productcode • Min. coretemperature • Max. coretemperature • F-value • Rack information • Energydata • Status ofbatches • Manuallymeasuredcoretemperature

25. Batch management • Relevant process data is stored • Values are displayed • Recorded process parameters are shown • Every value can be shown with a ruler • Print and storage of the chart in the form of a PDF file Reliable & clear

26. Service area • Password protected private area • Parameters can be retrieved and changed • Communication of control systems can be supervised Safety in theservicearea

27. ProDaS – process data recorder • Simple data recorder for max. 3 MICROMAT C7 controls for Windows 7 PC (C7100 – C7600) • Easy to operate • Detailed information • Log-book function • Process diagrams Reliable& convenient

28. Screenshots

29. AUTOMATION

30. Overview Basic, importantitemsforautomation • Transport systemsfor Thermo-Compoundunits • AEROMAT VARIO • Automaticloadingandunloadingofchambers • Transport systemsbetweenfillingstationandchambers • Automaticloadingandunloadingofracks, trays….

31. Transport Thermo-Compound

32. Transport Thermo-Compound Transfer throughthe intermediate door • Guidedtransport • Fork beam in theheating / cookingchamberpushes – withtwohands– thetrolleythroughthedoorsintothe intensive coolingchamber • The beam ofthecoolingchamberpicksupthetrolley

33. AEROMAT VARIO The AEROMAT VARIO combines 4 elements AEROMAT Cooking/Smoking Cooking/Cooling • Transport • Power&Free • Roller Conveyor Gripping

34. AEROMAT VARIO project layout

35. AEROMAT VARIO variations

36. Automation Basic informationisneededto design a fullyautomaticsystem • Detailedproductinformation like productsizeandweight • Capacities • Load per frame • Transport (floorrunningtrolleysorsuspendedproducts) • Process time for thermal treatment The more a systemisautomated, themoredetailshavetobedefined

37. Automation Areas andfunctionstobeautomated • Loadingandfillingstation • Transport fromfillingstationtothechambers • Transport throughthechambers • Transport totheunloadingstation • Unloading High degreeofautomation & flexibility