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SOLUT IONS FOR BRANCHES

SOLUT IONS FOR BRANCHES. Key Branches Our Compan y Works For. Oil gas and petrochemical industry , Power-Engineering Nuclear Power-Engineering. OIL, GA S AND PETROCHEMICAL BRANCH ES. «ZEiM» JSC Product Applications i n technological proce dures. МЭО Valve drives

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SOLUT IONS FOR BRANCHES

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  1. SOLUTIONS FOR BRANCHES

  2. Key Branches Our CompanyWorks For • Oil gas and petrochemical industry, • Power-Engineering • Nuclear Power-Engineering

  3. OIL, GAS AND PETROCHEMICAL BRANCHES

  4. «ZEiM»JSC Product Applications in technological procedures • МЭО • Valve drives • Heat supply enterprise objects (boilers) • temperature control in coke-chemical production • Drives • Gas and oil flow control • Pumpout of mine water from water collectors • Regulation of the reprocessed products flow • ACTP instruments • In oil processing andpumping • In oilpumping technologicalprocedure • In technologicalprocedures of fertilizers production, cracking of oil. • Controllers • Fluid or gaseous materials and products discharge control • Accounting instruments • Commercial account of crude oil (at the input) and oil products(at the output) • Technological account (refining, losses) • Driven stop and control valves • Gas and oil flow control • Pumpout of mine water from water collectors • Regulation of the reprocessed products flow

  5. «ZEiM»JSC Products forOil, Gas and Petrochemical Branches • Supplies of electric actuators and electrified pipe-line valves • Automated regulation of pipe lines flows based onР-130 and CROSS controllers • Nodes and systems of account basedon “Centrosonic“ flow meters • Energy-saving products supplies

  6. Main Consumers • «Omskiy NPZ» JSC, • «SILIVINIT»JSC, Solikamsk • Siberian Chemical Combine, Seversk • «Novokuybyshevskiy NPZ»JSC, Novokuybyshevsk • «Nizhnekamskiy oil-processing Plant»JSC, Nizhnekamsk • «URALKALIY»JSC, Bereznyaki • «Buzulukneft» Oil&GasGainingPlant «Orenburgneft»JSC, Buzuluk

  7. SUPPLIES OF ELECTRIC ACTUATORS AND ELECTRIFIED PIPE-LINE VALVES

  8. Electric Actuators for Pipe-line Valves МЭОФ — single-turn flanged, МЭП — forward-travel, MЭM — multi-turn actuators Versions: general purpose, explosion-proof, for NPS Servicelife - more than 15 years

  9. Electric Actuators for Pipe-line Valves • Single-turn withrated torquefrom 1.6 to 4000 Nm- for ball cocks, and disk shutters; • Forward-travel - forlinearly operated stop and control valves; • Multi-Turn– for slide gates.

  10. МЭОФ Single-turnFlanged Electric Actuators for Pipe-line Valves • MЭОФ actuators are designed for half-rotary relocation of various valve control elements such as ball cocks, gates, butterfly-type valves, slide valves, shutoff devices, etc. • Versions: general purpose, explosion-proof, for NPS

  11. МЭОФ Single-turnFlanged Electric Actuators for Pipe-line Valves • Rated torque on the output shaft: from 1.6 to 4000 Nm. • Full travel of the output shaft: 0.25, 0.63 revolutions. • Rated time of the output shaft full travel: from 4 to 160 s. • Consumed power - from 43 to 900 W. • Weight - from 4 to 265 kg. • Service life - more than 15 years

  12. МЭП, МЭПК Forward-travel Electric Actuators For Pipe-line Valves • МЭП, МЭПКactuators are designed for pipe-line control valves of onward operating principle (shut-off cocks, stop and control valves, etc.) • Versions: general purpose, explosion-proof, low-noise

  13. МЭП, МЭПК Forward-travel Electric Actuators For Pipe-line Valves* Электроприводы для трубопроводной арматуры прямоходные МЭПК, МЭПКМ* • On-rod effort in the final position: from 800 to 6300 N. • On-rod effort in the initial position: from 365 to 2450 N. • Rated time of the rod full travel: from 20 to 60 s. • Consumed power – 43, 110 W, max. • Weight - from 5,2 to 17 kg. • Service life - more than 15 years * —МЭПКМ is a low-noise actuator group

  14. МЭП Forward-travel Electric Actuators For Pipe-line Valves • Rated on-rod effort: from 18000 to 20000 N. • Rated time of the rod full travel: from 50 to 340 s. • Rated full travel of the rod : from 25 to 170 mm • Consumed power – 200 W, max. • Weight - 30 kg, max. • Service life - more than 15 years

  15. МЭМ Multi-Turn Electric Actuators For Pipe-line Valves • МЭМ electric actuators are designed for relocation of control and stop elements of self-braking shutoff-regulating valves in accordance with control signals generated by the automated control and adjusting devices. • Versions: general purpose, explosion-proof, for NPS

  16. МЭМ Multi-Turn Electric Actuators For Pipe-line Valves • МЭМ actuatorsof general purpose version are intended for functioningat the temperature from -40 to +50 °С; • МЭМ-16- IIВТ4version actuators allow operation at the temperature from -50 to +50 °С.

  17. Partnershipwith Valve Manufacturers Ball cocks: Giras (Himki), NPF «PRIS» (Nizhnekamsk), JSC MC «Splav» (V. Novgorod) Disk shutters,stop and control valves: KotelinikovskiyJSC, «Armagus» valve plant(Goose-Crystal), «CHZEM» plant (Chekhoff), JSC «Armatek», NPO «Promarmatura» (St Petersburg), and others.

  18. ElectrifiedStop and Control Valves for Pipelines • Ball Cocks • Disc Shutters • Valves • DrosselSlide Gates • Shut-off Valves

  19. ElectrifiedStop and Control Valves for Pipelines Stop and Control Valves With МЭОМЭОФ, МЭМ, МЭПК, МЭП Electric Actuators made by «ZEiM» JSC: • Ball Cocks + МЭОФ • Disc Shutters + МЭОФ • Valves + МЭП, МЭПК • DrosselSlide Gates + МЭО • Shut-off Valves + МЭОФ

  20. «ZEiM»JSC Partner in USA — Valvtechnologies Inc. One of the Leaders in production stop and control pipe-line and preventive valves • Valvtechnologies Ball Cocks are applied as stop and control valves, owing to their special innerfinishing.

  21. PIPELINEFLOW CONTROLBASED ONР130 AND CROSS - CONTROLLERS

  22. PipelineFlow Control “more” “input” “less” “Control signals” Remote control stop and control valves Pipelineflow controlautomations Actuators

  23. Instruments of Technological Procedures Controland Adjustment Thegiven instruments in kit with other our products (actuators, drives, flow and heat meters, controllers ) allow to effectively control pipelineflows (including in oil pipelines).

  24. Microprocessor Controllers • The controllers are used for building modern efficient systems of automation. • Far-famed Р-130 controllers areproduced. • In 2003 new CROSS controller was produced • Prepared to production are CROSS controllers, "TRASSA" system of field instruments supporting international standards of open systems. «ZEiM» is one of the leaders of russian controllermarket

  25. Supplies of Equipment for Technological Procedures Automation For 10 years «ZEiM» JSC has produced and installed more than 16000 of РЕМИКОНТ Р-130 controllers. For modernization of the product straightedge and successfulprogress, CROSS controller of new generation has been developed.

  26. Supplies of Equipment for Technological Procedures Automation • CROSS Controller special features: • Correspondence to international standards of open systems; • Modern element base and cutting-edge design; • High-efficiency; • Developed systems forming qualities; • High reliability and vitality.

  27. Software-hardwareUnits Architecture • CROSS and "TRASSA" controllers (controllers of general industrial purpose ) • Specialized high-efficient VME-controllers for systems of diagnostics • Microprocessor relay protections • Processors forinterfacing the primary microprocessor devices • Data storage servers • Tool system of software programs development for ISaGRAF Workbench controllers • OS server • SCADA- system Software-hardware facilities are designed in accordance with international standards and open systems technologies.

  28. NODES AND SYSTEMS OF ACCOUNT BASED ON «CENTROSONIC» FLOW METERS

  29. Supplies of Equipment for Technological Procedures Automation “Centrosonic“oil and oil-derivatives counter High accuracy ultrasonic instrument for commercial or operative account of fluid discharge and volume, including oil and oil derivatives.

  30. Structured scheme

  31. “Centrosonic“ advantages Advantages: • High measurement accuracy owing to usageof the patented algorithm of signal processing; • local and remote measurements in 4 pipelines simultaneously; • all sensors are located in one case; • 1 year long data storage; • Measurement of the mass consumption and the product mass, including accrued totals; • measurement of density and temperature by acoustic densimeter; • built-inself-diagnosing device provides for a quick calibration and check-up without fluid run-trough and pipeline demounting.

  32. UFM001 ExiaIIC Ultrasonic Heat Meter • UFM001 ExiaIIC ultrasonic heat metersare designed for metering of discharge and volume of fluid media, (soil water, crude oil, fuel oil, petrol, diesel fuel, etc) at explosive objects. • The meter is used for commercial and technological account. • The meters are state registered (№ 14315-00) Certificates: - № 7805 certificate of measurement facilities approval; - StateEnergy Inspection №005-ВСcertificate; - StateEnergy Inspection №РС 04-2814 license; - №21.ЧЦ.8.421.Т.241.4.99 hygiene conclusion.

  33. UFM001 ExiaIIC Ultrasonic Heat Meter MAIN TECHNICAL FEATURES • Dn - pipe-line conventional dia, mm 50-1600 • Metered fluid temperature, C+4…+100 • Pressure, MPa 1,6 - for pipeless version 2.5 • Interval between check-ups, year 2 • Flow proportional output analog signals: - frequency signal, Hz 0-1000 - current signal, mA 0 – 5, 0-20, 4-20 • Inaccuracy of discharge measurement, %  1,7

  34. SUPPLIES OF ENERGY-SAVING EQUIPMENT

  35. Technological Procedures • Preparation of homogeneous emulsions, creames, pastes; • Maintenance of the preset solution temperature in tanks. • Pumping over of solutions and oil derivatives. • Collection of spiltoilproducts.

  36. Supplies of Equipment for Technological Procedures Automation Transsonic «FISONIC» Device «FISONIC»transsonic jet-injector device is a heat exchanger which utilizes vapour thermal power for heating and circulation of water without resorting to other energy consources.

  37. Fuel OilSunk-operated Vapour-jet Pump The pump is designed for simultaneous upheating and input into a pressurized pipeline of a highly viscous media, allowing direct contact with water vapour - a fuel oil, syntetic acids, molasses, etc. Transforms the pumped media and water into a microdispersed emulsion. The pump is usable for depumping of the fuel oil sedimentfrom the fuel oil tanks with further upburning of it in the boiler fireboxes.

  38. Vapour-jet Fuel OilUpheater The upheateris designed for fast upheating of the fuel oil, bitumen, syntetic acids and other viscous products in rail-road and other tanks, etc. Important feature The upheatertransforms the condensate and oil derivative into a microdispersed water-fuel emulsion.

  39. Jet-pressurizing Through-vapouring Device The device is designed for fast vapouring through of the rail-road tanks after removing oil derivatives, syntetic acids, vegetable oils and other viscous products from them. Important feature The device pressurizes secondary low-potential vapour

  40. POWER ENGINEERING

  41. «ZEiM» JSC Products in Technological Procedures of Power Engineering МЭО • Т-upheatingcontrolofthe rolling workshop prefabricated pieces • Dome furnace pressure regulation • Heat supply enterprise objects (boilers) • Slide gate drives • Smoke trap drives Drives and driven stop and control valves • Valvescontrolin town preparation systems • Regulation of water discharge for filter regeneration • Water level control of low and high pressure heaters • Т andR - vapourregulation and in-turbineinlet • Merging the condensate with the overheated vapour Controllers • Account of heat resources, vapour and hot water production, air inspection • Automation of combustion processes, welded seams thermoprocessing, chemical water treatment, etc. Accounting instruments • Commercial account of heat energy and water • Technological account of water

  42. «ZEiM» JSC Products At The Power Energy Objects

  43. Diagram of TPAbased on «ZEiM»JSC Products

  44. Electrified Pipe-line Valves at the Operating Object Back

  45. INSTRUMENTSFOR MONITORING AND CONTROL OFTECHNOLOGICAL PROCEDURES

  46. Supplies of Equipment for Technological Procedures Automation For 10 years «ZEiM» JSC has produced and installed more than 16000 of РЕМИКОНТ Р-130 controllers. For modernization of the product straightedge and successfulprogress, CROSS controller of new generation has been developed.

  47. CROSS Controller Special Features: • Correspondence to international standards of open systems; • Modern element base and cutting-edge design; • High-efficiency; • Developed systems forming qualities; • High reliability and vitality.

  48. Software-hardwareUnits Architecture • CROSS and "TRASSA" controllers (controllers of general industrial purpose ) • Specialized high-efficient VME-controllers for systems of diagnostics • Microprocessor relay protections • Processors forinterfacing the primary microprocessor devices • Data storage servers • Tool system of software programs development for ISaGRAF Workbench controllers • OS server • SCADA- system Software-hardware facilities are designed in accordance with international standards and open systems technologies.

  49. ACCOUNTING INSTRUMENTSINTECHNOLOGICAL PROCEDURESOFPOWER ENGINEERING

  50. Accounting InstrumentsInTechnological ProceduresOf Power Engineering • Commercial account to heat energy and water • Technological account of water

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