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LUCA MORLACCHI CEO outdry technologies. XAVIER LAFORGE Process Quality manager outdry technologies. OutDry Technologies property - Confidential. Outdry MILESTONES. 2002 - Nextec srl develop the 3D lamination concept development. Patents filed;
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LUCA MORLACCHICEOoutdry technologies XAVIER LAFORGEProcessQuality manageroutdry technologies OutDry Technologies property - Confidential
Outdry MILESTONES 2002 - Nextecsrldevelop the 3D lamination concept development. Patents filed; 2003 - The first OutDry machine is set-up at Gronell factory; 2004 - Mario Merelli climb Kanchenjunga with OutDryboots and no oxygen support; 2006 - Italian Firefighters are equipped with OutDry rescue gloves 2007 - Lafumais the first global brand to adopt OutDry on his footwear; 2009 - Mountain Hardwear introduces first outdoor gloves collection featuring OutDry; 2010 - SCARPA, mountaineering shoes leader, adopts OutDry on hi-end styles; 2010 - Columbia Sporstwear Company USA acquires OutDry Technologies srl OutDry Technologies property - Confidential
outdry Disruptive innovation in waterproof footwear and gloves OutDry Technologies property - Confidential
over 25 years ago, Bootie systEM has been introduced as waterproof lining system. Since then, no substantial improvements. The bootie is a sock-shaped lining, made of membrane, seam-sealed by tape 1983 The bootie is separated from the upper leaving a gap in between. OutDry Technologies property - Confidential
IN FOOTWEAR AND GLOVES, WATERPROOFING TECHNOLOGY HAS NOT EVOLVED AS IN CLOTHING Z-Liner (inter-lining) evolution 2 and 3-Layer fabrics none evolution BootieLining Insert none evolution OutDry Technologies property - Confidential
… About shoes with bootie system “In rainy weather my shoes gets damp, heavy and takes so long time to dry!”. Cause: water gets easily in the space between the upper and the bootie. CONSUMERS COMPLAIN… “It’s dry outside but my feet are hot and humid!” Cause: the membrane is tightly in contact with the foot and there is no air ventilation around it. OutDry Technologies property - Confidential
2011 breakthrough OutDry: a revolutionary approach to the use of waterproof-breathable membranes in footwear and gloves construction OutDry Technologies property - Confidential
Play OutDry video (shoe process)
3d laminationtechnology KEY POINTS: Bootie OutDry Seams Seamless Tape Tapeless Thick Thin Stiff Elastic Bulk Fit Heavy Light Flat 3D vs. OutDry Technologies property - Confidential
OutDry: the membrane is part of the upper CONSTRUCTION MAKES THE DIFFERENCE Bootie: the membrane is part of the lining and separated from the upper OutDry Technologies property - Confidential
OUTDRY MEMBRANE 100X ENLARGEMENT OF A MEMBRANE LAMINATED UPPER SECTION OutDry Technologies property - Confidential
High performance MEMBRANE • Multi-layer structure: protective PES knit + PU membrane (30µm thickness)+ hot-melt adhesive mesh • High elasticity (>200% ) and high tensile strength • Waterproofness >10.000 mm H20 (ISO EN 20811) • Water Vapor Permeability > 7 mg/(cm².h) (SATRA TM 47) > 20.000 g/m².24hrs (JIS L 1099 B-1) • > 2.0 mg/(cm².h) (EN 20344:2005 – 6.6) OutDry Technologies property - Confidential
OutDry membrane-set • OutDry membrane-sets are pre-cut according to upper design and welded along the front and heel connecting lines (no seams, no tape) • OutDry membrane sets are made ready for use in the OutDry 3D Lamination Machine OutDry Technologies property - Confidential
Outdry 3d lamination machine • Derivated from the Aerospace industry (diaphragm forming) • Upper and membrane are sandwiched between 2 silicon diaphragms capable of 8.000 Kg pressure each • Two formers are operated in alternate way for high productivity (1 pair/minute) • PLC controlled to ensure high quality output OutDry Technologies property - Confidential
OUTDRY PROCESS STEPS - UPPER The ‘former’ is designed according to upper shape and can fit several sizes and styles by a pneumatic extension device The upper is turned inside-out and positioned on the former The membrane-set is placed on the upperm, the hot-melt mesh layer towards the upper inner surface => => OutDry Technologies property - Confidential
OutDry process STEPS - LAMINATION • The upper is launched inside the lamination chamber where membrane is pressed and heated against the upper for about 15 seconds • The glue mesh melts achieving a complete adhesion of the membrane to the upper inner face. • Lamination is completed, upper and membrane are now a unique body OutDry Technologies property - Confidential
Play OutDry video (shoe benefits)
ADVANTAGES 1. Seamlessly Waterproof 2. Lightweight 3. Superior Comfort 4. Increased insulation efficiency 5. Perfect Fit OutDry Technologies property - Confidential
OUTDRY PERFORMANCE STANDARD PERFORMANCE, COMFORT AND DURABILITY ARE GUARANTEED TO THE FINAL CONSUMER BY SEVERE TEST STANDARD Requirements for all categories: ► Flex Test (SATRA TM 77) 50.000 cycles with no penetration and weight increase < 10% ► Centrifuge Test (OS – 05 ; SATRA TM under validation) 10 min without any penetration and weight increase < 10% ► Whole Shoe WVP (SATRA TM47) evaporated loss > 7 mg/(cm².h) OutDry Technologies property - Confidential
LABORATORY TESTS PROOFS Centrifuge and Cold rating comparisons of 2 sample boots at SATRA – 03/2012:Sample A: Bootie construction vs Sample B:OutDry construction OutDry Technologies property - Confidential
LABORATORY TESTS PROOFS Centrifuge and Cold rating comparisons of 2 sample boots at SATRA – 03/2012:Sample A: Bootie construction vs Sample B:OutDry construction STM 567 OutDry Technologies property - Confidential
LABORATORY TESTS PROOFS Centrifuge and Cold rating comparisons of 2 sample boots at SATRA – 03/2012:Sample A: Bootie construction vs Sample B:OutDry construction SATRA conclusion: “The increase in weight is due to the absorption of water into the upper of the sample, where Sample A absorbs a far greater amount than Sample B.As a result of this, the wet boot R-values and cold rating values recorded for Sample A are very poor compared to the dry values seen, indicating that this sample becomes thermally compromised with the introduction of water.The foot would feel more comfortable in Sample B rather than Sample A when wet”. OutDry Technologies property - Confidential
LABORATORY TESTS PROOFS Flexing test at PFI laboratory in Germany – 05/2011:PFI 00/1046 OutDry Technologies property - Confidential
LABORATORY TESTS PROOFS Flexing test at PFI Middle East laboratory in Istanbul – 01/2011:PFI 00/1046 OutDry Technologies property - Confidential
FIELD TESTS PROOFS Megan Lund-Lizotte - 2xOlympic Marathon Trials UeliSteck- Record climb at SE wall of ShishaPangma (8027m) using OutDry on glove and climbing boots.Ueli tested Mountain Hardwear gloves with OutDry and said “…much better than anythingelse I have ever tried. OutDry is the future !” OutDry Technologies property - Confidential
OUTDRY PARTNERS OutDry Technologies property - Confidential
INSTITUTIONAL PARTNERS • PolishArmyboots • French Custom Ward corp • ItalianFirefightersgloves • - JapanFirefightersgloves OutDry Technologies property - Confidential
FACTORIES OutDRY CERTIFIED OutDry Technologies property - Confidential
INTERNATIONAL AWARDS January 2008, Volvo EcoDesignAward: “By entirelyreplacingsolvent-based glues and otherchemicalsused in conventionnalmethods of producing waterproof shoes, the OutDry technology has proven a clear winner. ” April 2012, SATRA PPE Award: OutDry Technologies winner of “Best Contribution to PPE Production Efficiency” OutDry Technologies property - Confidential
All membranes keep water OUT from your foot... OutDry Technologies property - Confidential
THANK YOU. OutDry Technologies property - Confidential