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RPDG Prototypes February 25, 2013. Prototype Assemblies. Two issues were found when assembling the prototypes: Cap tightness Double Clicking. “Tight” Fit. Teeth of cap and seal catching each other, getting stuck at peak of motion. Double Click.
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RPDG Prototypes February 25, 2013
Prototype Assemblies • Two issues were found when assembling the prototypes: • Cap tightness • Double Clicking
“Tight” Fit • Teeth of cap and seal catching each other, getting stuck at peak of motion
Double Click • Some cap assemblies were not fully engaging the childproof features First click position Second click position
Possible Contributors • Seal height specification • Parts are larger than specification, limiting motion • Lug spacing on cap • Lugs are not evenly interacting with features of the vials
Seal Height Desired Height: 0.419 ± 0.005in
Cap Master • Sections of the master had areas of inconsistent paint thickness
Cap Master • The shape fidelity of some of the lugs could be off
Chipped Lugs on Caps • 3 Caps were received with multiple lugs having chips