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REXIS OBF Telecon. 2012-01-17 Kevin Ryu, Yvette Grinbush, Deborah Landers, Peter O’Brien, Chris Ward, Keith Warner . Project Goals. Provide the following CCID41s with MBE BI Process and OBF REXIS: Flight program 4x CCID41 Engineering grade units: Mar-2013
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REXIS OBFTelecon 2012-01-17 Kevin Ryu, Yvette Grinbush, Deborah Landers, Peter O’Brien, Chris Ward, Keith Warner
Project Goals • Provide the following CCID41s with MBE BI Process and OBF • REXIS: Flight program • 4x CCID41 Engineering grade units: Mar-2013 • 4x CCID41 First flight grade units: Jan-2014 • 4x CCID41 Final flight grade units: Jan-2014 • Directly-Deposited OBF: Process development • Done by 2 year from 2012-7 • 2x CCID41 with no OBF • 2x CCID41 with thick OBF – 220 nm • 2x CCID41 with thin OBF • 2x CCID41 with medium OBF • 2x CCID41 with TBD OBF • Do one coating at a time Required number of CCID41s
Inventory of CCID41s • Diced chips: Cannot be processed in MEL • 41lot1 • FI: 65 chips • BI with Lesser process: 11 chips – 8 functional (including four EM grade devices), 3 non-functional • 53lot1 • BI with MBE: 14 chips – 3 possible flight quality, 1 engineering grade, and 7 functional, 3 non-functional • Wafer format: Can be processed for BI process • 53lot1 • 12 wafers: 48 chips
Key Accomplishments • Chip-level D-D OBF processing • OBF deposited on a functional device from 41lot1 (Lesser Device) • Evaluated two new methods to pattern OBF on non-functional 41lot1 chips • Chose one method to pattern OBF on a functional 41lot1 chip • Optical inspection looks promising • Device to be tested • Testing • Back-illuminated chips from 41lot1 and 53lot1 characterized • 3 flight-grade chip identified: excellent dark current and CTI • REXIS electronics bias condition tested to be functional • Analysis on FI-data done corner glow not likely a problem • Back-illumination processing • 4 months of processing remaining • Rim-thinned MBE process demonstrated to be good • New gasket for rim-thinning ordered to solve leakage issues
Plans Going Forward • Characterize 41lot1 devices • Characterize 53lot1 devices • Chip-level D-D OBF process on working 41lot1 devices • Re-characterize 41lot1 devices • Chip-level D-D OBF process on working 53lot1 devices • Characterize 53lot1 devices • Deliver working CCID41s with D-D OBF to MKI for testing – Feb. 13 • Process rim-thinned monitor wafers through BI as a pathfinder • Process 5 wafers (4+1 non-functional wafer) in 53lot1 through BI
Questions • Discuss specifications for dark current, CTI, and cosmetics (effective area) • Verify delivery of parts to MITLL • On 1/21/13 • 12 ceramic, 12 aluminum for EM • 1 box for live chips, 1 box for dead chips (packs 4 chips in a box) Arthur (MITLL) to test resistivity to verify that ESD foam is working • Supporting documents Bonding diagrams • Shorting bars • On 2/8/13 • 8 flexprints (only 4 populated)
REXIS/OBF CCID41 Testing Status 2013-1-15 Chris Ward, Kevin Ryu
BI-41-1-(5-9, 8-1, 8-9) Lesser Devices+10C, Cosmetics • Lesser devices exhibit ~ 8x higher DC than our best MBE devices (roughly 300pA/cm) at +10C • Defects cool out • Blotches that appear as 5000-10000DN at +10C are reduced to ~200DN at -40C Lesser Part at +10C Lesser Part at -40C
MBE BI-53_41-1 Wafer 2 and Wafer 13Streaks and Growth Rings 53_41-1-13-4 53_41-1-13-3 53_41-1-2-2
BI-53_41-1 Wafer 5 and Wafer 6Three Good Parts 53_41-1-5-2 53_41-1-6-2 53_41-1-6-4
BI-53_41-1 Wafer 5 and Wafer 6Dark current at +10C 51pA/cm2 55pA/cm2 45pA/cm2 53_41-1-5-2 53_41-1-6-2 53_41-1-6-4
BI-53_41-1-6-3-IA_A Dark current at +10C IAD Damage on Panels IA_B, IA_C • Panels IA_A matches the dark current of 5-2, 6-2 and 6-4 • Used to infer charge transfer efficiency for the good devices • Minimizes risks associated with handling • Preparing for test at MIT designated clock and bias parameters 55pA/cm2 53_41-1-6-3 53_41-1-6-2 53_41-1-6-4
Comparison to Past CCID41 Data CCD Dark Current vs. Temperature for Ion Implant Laser Anneal and Molecular Beam Epitaxy Processes REXIS DATA Non-Dithered Lesser REXIS DATA Non-Dithered MBE 55pA/cm2 53_41-1-6-3 53_41-1-6-2 53_41-1-6-4
REXIS Electronics Bias Condition • Based on conversation with Joel Villasenor 7/24/2012 • Found it beneficial to set SCP to 14 V to clear up some flaring in the frame store • REXIS setting reduced full well capacity and dark current (as expected from theory)
BI-53_41-1-6-3-IA_A MIT Parameters and Optimization • Successful operation of CCID41 using MIT’s suggested clock and bias parameters • At +10C, increasing the scupper potential helped clear up stray charge at the interface of the frame store and the serial register 55pA/cm2 Temp +10C Scupper +14V Temp +10C Scupper +12V 53_41-1-6-2 53_41-1-6-4
BI-53_41-1-6-3-IA_A Fe-55, Charge Transfer Efficiency Parallel CTE = .99999 55pA/cm2 Temp +10C Scupper +14V 53_41-1-6-2 53_41-1-6-4
Future Work • Test performance of OBF test part 41-1-8-9 • +10C, -40C dark current image • Test Four 41lot1 BI devices: EM-units • +10C, 5 int. times, -40C dark current image. • Retest W5 / W6 failed parts by probing “fresh” bond-pads • CCID53_41-1-6-1 • CCID53_41-1-5-1 • Invite MIT REXIS to see our test station in action
Discussion on CCD Specification Requirement • What is the required dark current in terms of e-/sec? • Integration time • Signal charge • What is the required % of area that meets this specification? • Cosmetics • What is the CTI required? • Setting these numbers will enable us to identify how many potential flight-grade chips
An Example Analysis of FI Data • Took data captured on 53lot1 front-illuminated devices at 10 oC • Measured effective area with respect to given dark current criteria • 3200 e-/pix/secat 10 oC ~ 0.5 e-/pix/sec at -60 oC
Dependencies for D-D OBF Project Tasks completed during this update Chip-level testing 53lot1 MBE BI (16 chips) Chip-level OBF process 53lot1 MBE BI (2 chips) Test MBE chips with OBF at MKI 53lot1 MBE BI (2 chips) Chip-level OBF process 53lot1 MBE BI (6 chips) Test MBE chips with OBF at MKI 53lot1 MBE BI (6 chips) Testing set-up 41lot1 FI (4 chips) Characterize OBF at G82 Chip-level testing 41lot1 Lesser BI (11 chips) Chip-level OBF process devel. 41lot1 Lesser BI (4 chips) Legend Done In progress
Dependencies for REXIS Project Wafer-level FI screening test 53lot1 FI (48 chips) Wafer-level MBE BI process 53lot1 (4 wafers) Deposit OBF 53lot1 (4 wafers) Package 53lot1 (4 chips) Deliver flight units 53lot1 (4 chips) Wafer-level MBE BI process 53lot1 (8 wafers) OBF 53lot1 (6 chips) Package 53lot1 (4 chips) Deliver flight spares 53lot1 (4 chips) Chip Testing set-up 41lot1 FI (4 chips) OBF Test results Packaging development 41lot1 FI (4 chips) Wafer Testing set-up Mechanical Monitor 53lot1 Chip-level testing 41lot1 Lesser BI (11 chips) Package for EM 41lot1 Lesser BI (4 chips)