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ATM Space Quality Products

ATM Space Quality Products specializes in the modern design and manufacture of passive microwave components, offering a range of waveguide and coaxial products. With a focus on technical innovation and quality, we provide precision CNC machining and space-qualified components for various applications in the space industry.

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ATM Space Quality Products

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  1. ATM Space Quality Products

  2. Advanced Technical Materials, Inc Who We Are - Where We Are • Microwave Components to 60GHz • Founded 1990, Privately Owned • Patchogue, Long Island, New York, USA • Owned Modern Buildings 20K Sq Ft [2K Sq M]

  3. What We Do • MODERN DESIGN and MANUFACTURE of PASSIVE MICROWAVE COMPONENTS Waveguide and Coaxial

  4. ATM Offers BOTH Products • WAVEGUIDE 55% • COAXIAL 45%

  5. How Are We Doing? STRONG COMMERCIAL PERFORMANCE IS BASED UPON: • Technical Innovation • Quality: ISO 9001:2001, and • On Time Delivery

  6. QUALITY & ON TIME DELIVERY • Quality of Total Shipments • 99.1% Accepted • 0.9% Rejects • On Time Delivery • 2010 75% • 2011-2012 95% • 2012-2013 92% • 2013-2014 96%

  7. Space Systems Loral [SSL] Supplier Excellence Award • On Time Delivery 100% • Quality 99.6%

  8. Space Systems Loral Awards SSL Certified Inspection Program • Of 300 SSL Suppliers • Only 4 are Self Certified • ATM is one

  9. Telephonics Rating of ATM

  10. ATM Products • Base Business • Waveguide • Coaxial • Specials • Space Flight, • Vac Chambers, • Earth Stations • Aircraft • Medical • Military • Approvals & Certifications Required

  11. Technical Innovation • MODERN DESIGN and MANUFACTURE of PASSIVE MICROWAVE COMPONENTS • 3D Computer Design • CNC Precision MFG

  12. ATM Precision CNC Machining A Manufacturing Strategy Use Precision Machining Where Practical to Replace Traditional WG techniques • Eliminate Brazing • Eliminate Bends • Improve Quality • Repeatability • Decreased Cost • Quicker Delivery

  13. ATM Precision CNC Lines

  14. What We Do • Test Equipment DC to 60GHz

  15. ATM SPACE MARKET PRODUCTS • Earth Stations • Up Link /Down Link • Wide Range of Waveguide and Coax • Special Ka Band products • Space Flight • Commercial /Military/Scientific • Light weight/Vac/Temp • Long Life • Temp/Vacuum Test Chambers • Out gassing and Cooling Issues

  16. ATM SPACE MARKET PRODUCTS Earth Stations Up Link /Down Link Stationary and Mobile Wide Range of Waveguide and Coax Special Ka Band products Typically use commercial components WaveguideCoaxial 16

  17. WAVEGUIDE to 50GHz • Standard or Custom • RectangularWR975 to WR22 0.75GHz to 50GHz • Double Ridge – Complete line WRD250 to WRD180 • All Metals: AL, CU, B, S S • All Flange Types • UBR, PBR, CBR • Custom • ¼ and ½ Height • Space Qualified • Vacuum Chamber WG

  18. ATM SPACE MARKET PRODUCTS Space Flight Components Different Types of Satellites/Spacecraft Commercial /Military/Scientific Different Requirements Light weight Must survive Vacuum, Temp, Acceleration Long Life up to 20 years Quality and Traceability Requirements Limited to Vendors Qualified by Spacecraft Builders 18

  19. SPACE QUALIFIED WAVEGUIDE • Commercial Satellites [SatCom] • Size From City Bus to VW Beatle • Large Sat Market 20-30/yr • Each Large Sat has 500- 8000 WGs • Military Satellites • Scientific / Research • NASA, JPL etc. • Qualified by Satellite manufactures for both Spacecraft and Ground Support

  20. SPACE QUALIFIED WAVEGUIDE • Commercial Satellites Telecoms, Broadband, Multimedia • SS Loral, Boeing, Airbus, MDA, Orbital etc. • Large Sat Market 20-30/yr • Each Large Sat has 500- 8000 WGs

  21. SPACE QUALIFIED WG Hardware • Spacecraft Flight Hardware • Custom Thin Wall Alum Waveguide Components and Assemblies • Simple or Complex, Rigid or Flex • Multi-Bends, Miters, Silver Plated • Complete Traceability • Certified for Special Coatings

  22. SPACE QUALIFIED WG HardwareSCIENTIFIC SATELITES • Small Quantity, Unique Designs • Use Custom Precision Machined Waveguide Assemblies -Save size, weight • NASA Solar Dynamics Observatory ATM WR34 Hybrid

  23. SPACE QUALIFIED WG HardwareSCIENTIFIC SATELITES NASA In-Sight Mars Lander Custom Precision Machined Waveguide Assemblies -Save size, weight LMCO System Component ATM WR112 Waveguide to Coax Adapter 23

  24. ATM SPACE MARKET PRODUCTS Temp/Vacuum Test Chambers Testing Spacecraft Withstand Temp and Vacuum No Out gassing materials and coatings Cooling Hi Power Components in a Vacuum Water Cooling, Chill Plates, Custom Designs 24

  25. SPACE WG COMPONENTS • Ground Test/Vacuum Chamber • Normal Waveguide Wall • Water Cooling and pressure issues • No Out-Gassing • ATM Has Full Range of Components

  26. WAVEGUIDE-Terminations/Loads • VACUUM APPLICATIONS • Ceramic Elements fired at 1300 C for low VSWR and stable MW specs • WR284 [7kw] to WR22 [700w] • VSWR 1.15 • 1 to 4 Gal/Min 770 Series Water Cooled Loads ATM Water Cooled Load

  27. WAVEGUIDE-Terminations/Loads ATM Machined Water Cooled Loads

  28. TeMp Vac WAVEGUIDEVacuum Pressure Windows • Rectangular WR284 to WR28 • Double Ridge WRD250 to WRD180 • Kapton [-233 Series] for Space/Vacuum Applications

  29. SPACE MARKET PRODUCTSATM Offer Full Range of Components for: Earth Stations Up Link /Down Link Wide Range of Waveguide and Coax Special Ka Band products Space Flight Commercial /Military/Scientific Light weight/Vac/Temp Long Life Temp/Vacuum Test Chambers Out gassing and Cooling Issues 29

  30. SERVICE QUALITY PRICE DELIVERY Our Strengths

  31. Thank You

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