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Coalition for Eco-Efficient Comminution. Vision To accelerate implementation of eco-efficient comminution strategies through promotion of research, data and industry benefits. Patron Owen Hegarty G-Resources Group Board Chair Elizabeth Lewis-Gray Gekko Systems
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VisionTo accelerate implementation of eco-efficient comminution strategies through promotion of research, data and industry benefits
Patron Owen Hegarty G-Resources Group Board Chair Elizabeth Lewis-Gray Gekko Systems Director Prof Tim Napier-Munn JKMRC Director Dr Wayne Stange AMIRA Director Dr Mike Daniel CMD Consulting Director Dr Zeljka Pokrajcic Worley Parsons
30 – 40% total mine 4 – 9% Australia’s electricity consumption Comminution Energy Consumption Source: CSRP Eco-Efficient Liberation – Outcomes and Benefits 2003-2010
Comminution Energy Consumption CO2 contributions for the stages of copper concentrate production, Source: Norgate and Haque, 2010
Typical site comminution energy footprint Source Le Nause, Temos 1992
Eco Efficient strategies • Understand mineral and gangue liberation characteristics • Reject gangue or recover mineral in crushing step, prior to milling • Recover mineral or gangue at coarsest particle size • More crushing less grinding • Utilise new and more energy efficient technologies
Energy & grind size Selection of the coarsest possible grind size Source: Hukki RT, 1961
More crushing – less grinding • Ball mills only apply 5% of energy used to particle size reduction • Fine crushing is more energy efficient • Very low power consumed in supporting systems such as pumping and conveyors
“The most efficient way to break rock, is not to break rock at all” Dr Rob Morrison, JKMRC
Improved ore presentation and flow sheets • Blasting • Optimise fragmentation to maximise fines in ROM ore • “Bricks and mortar” • Screening: • ahead of, and in, the grinding circuit • Gangue Rejection • Pre-concentration • Concentration
Improving technologies • Fine crushing • VSI • HPGR • Fine Screening • Ore Sorting • Gravity – continuous & batch • InLine Pressure Jig • Centrifugal Concentrators • Coarse Flotation
New flowsheet with gangue rejection • Recovery increased by maximising gravity recovery, finer grind, increased head grade to process plant.
Benefits of New Process for site • Lower Capital Cost for Greenfields Installation • Net reduction in energy consumption • Increased gold recovery • Increased gold production • Reduced $/oz operating cost of gold produced
CEEC Linked In Discussions • Ore sorting • Microwave technology • Blasting techniques • Comminution research • Conference blogs