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THE Solution family of products ENABLING your manufacturing improvements

THE Solution family of products ENABLING your manufacturing improvements. Roadmap. Our Mission Understanding MTConnect® Exploring the Solution Builder® family Solution Manager Solution Builder Quick Start Platform Understanding how to get started. Our Mission.

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THE Solution family of products ENABLING your manufacturing improvements

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  1. THE Solution family of productsENABLING your manufacturing improvements

  2. Roadmap • Our Mission • Understanding MTConnect® • Exploring the Solution Builder® family • Solution Manager • Solution Builder • Quick Start Platform • Understanding how to get started

  3. Our Mission Provide a low-cost MTConnect® based family of products for shop floor management and improvements with tools from simple turn-key wizards through full application development environments.

  4. Our Approach

  5. Understanding MTConnect® • MTConnect® Defines • “Dictionary” for machine tool data • Communications Mechanisms to get to that data. • Extensible for Applications Extensions Network MTConnect® Agent MTConnect Client Device

  6. Solution Builder® Family Management Solution Manager Engineering Solution Builder® Machine Quick Start Platform

  7. Solution Builder® Family Architecture Solution Manager Quick Start Platform Extensions Collectors Solution Builder® Controllers Hardware I/O Virtual Agent Models Devices Connections

  8. Solution Manager • Simple Dashboard for Entire Facility • Production Statistics • Counts • Rejections • Downtime • OEE • Hourly / Shift • Historic Trends • Real Time Production Monitoring • No Server Required

  9. Solution Builder® • Complete MTConnect® Application Development Environment • Data Collection • Visualization • I/O Connection • Controllers • Engineering tool for understanding and developing your applications

  10. Quick Start Platform • Turnkey Platform for enabling MTConnect® • Expandable I/O • Open source MTConnect® Agent/SDK • Enables Legacy and New Machine Tools • Fully MTConnect® Compliant Agent

  11. Quick Start Platform Hardware • Industrial NEMA 3R Enclosure with Fan • 110 V Power • Conduit and Sealed Connections • Computer - Embedded 1GHz • Windows CE Embedded • Windows XP Embedded • Expandable I/O • Analog Input (4-20ma, +/- 10V) • Analog Output (4-20ma, +/- 10V) • Digital Input (24V) • Connections • Ethernet, USB, RS232, RS485

  12. Getting Started3 Steps to Management Step 1 : Wire Step 2 : Auto-Characterize Machines & Parts Step 3 : Schedule

  13. Simply Manage Your Solution Live Production Schedules Live Production Overviews Real-Time OEE

  14. Managing through Information • Schedule • Day • Shift • Hour • Shift Start Time • Shift Production Hours Goal • Hour Production Goal • Shift Production Goal • Day Production Goal • Current Hour Production Goal (up till now) • Current Shift Production Goal (up till now) • Current Day Production Goal (up till now) • Production • Day Part Count • Shift Part Count • Hour Part Count • Part Power Per Day • Part Power Per Shift • Part Power Per Hour • Cutting Time Hour • Cutting Time Shift • Cutting Time Day • Handling Time Hour • Handling Time Shift • Handling Time Day • Downtime • Duration • Reason • Start Time • End Time • Down Time Total Hour • Down Time Total Shift • Down Time Total Day • Down Time Reasons Sorted by Frequency • Rejections • Day Count • Shift Count • Hour Count • Reason • Reject Reasons Sorted by Frequency • OEE • Real Time Availability • Real Time Performance • Real Time Quality • Real Time Overall OEE

  15. PowerCharacterization A closer look…

  16. Inside Power Characterization Cutting Time Op1 Op2 Op1 Op2 Handling Time

  17. Machine Configuration Utility Op1 Op2 Op1 Op2

  18. Demonstrated Solution Areas Exploration CMM Operation Manual Inspection CNC Operation

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