Service for increased productivity

1. Service for increased productivity Quintin Thom ABB © ABB Ltd - Page 1

2. Productivity? It’s lost every hour in the factory Actual Costs & capacity for : output 100 units 60 units LOSSES INPUT OUTPUT The average factory OEE - Overall Equipment Effectiveness is 60%

3. SCOOPE ® - Measures OEE Measures performance AVAILABILITY SPEED QUALITY SCOOPE® LOSSES Breakdowns Idling & minor stops Process defects Identifies problem Set up & adjustments Reduced speed Yield

4. SCOOPE® • Measures OEE • Identifies losses, problems, quality issues • Per line, per machine, per product, per order • Highlights improvement opportunities • Payback usually within less than 6 months Every micro-second of loss identified

5. ARMADACMS - Advanced Rotating Machine Diagnostics ! ARMADA CONDITIONMONITORING SYSTEM

6. ARMADACMS - Knowledge in advance • 80% of rotating machine problems • can be detected before breakdown • Mechanical • bearing • misalignment • looseness • Electrical • contamination • aging • coil looseness

7. maintenance-tv.com for knowledge • A public Web site • best practices • maintenance information • tools, products, software • database, benchmarking • remote diagnostics • root cause analysis

8. Centers of excellence generate and deploy knowledge ABB • An Intranet for MMC’s • Maintenance Methodology Centers • Knowledge factories • Experts • System databases ABB ABB ABB

9. 3 ways to reduce losses and increase productivity LOSSES SCOOPE® ARMADACMS Measures OEE Predicts maintenancelevels maintenance-tv.com + MMC’s knowledge, benchmarks, best practices