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WATT DRIVE Headquarter in Markt Piesting AUSTRIA 瓦特 位于奥地利的总部. WATT DRIVE GmbH A-2753 Markt Piesting, Wöllersdorferstraße 68 Tel.: +43/2633/404-0 Fax.: +43/2633/404-267 Web: www.wattdrive.com e-mail: watt@wattdrive.com. WATT Drive company 公司简介. Employees in
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WATT DRIVE Headquarter in Markt Piesting AUSTRIA 瓦特位于奥地利的总部 WATT DRIVE GmbH A-2753 Markt Piesting, Wöllersdorferstraße 68 Tel.: +43/2633/404-0 Fax.: +43/2633/404-267 Web: www.wattdrive.com e-mail: watt@wattdrive.com
WATT Drive company 公司简介 Employees in the WATT group approx. 300 people 瓦特集团共雇有: 约 300 名职员 Turnover of the WATT group EURO 41 Mio. (DM 80 Mio.) 年总产值 : 四千一百万欧元 Output: WATT - MAS 2000 Program 100.000/Year 年产MAS2000系列 : 十万套
History 发展史 1972Founded as engineering office for power transmission and distributor for German- made gear- boxes, geared units, geared motors and drive systems in Vienna in a rented building. 在维也那租用的办公室里建立起第一个提供传动装置的工程公司,并 为德国制造的减速箱,减速电机和驱动系统提供代理分销。 1976 New own factory, an assembling plant in Wiener Neudorf, an industrial area near-by Vienna, where geared units and parts of subcontractors have been assembled. We are able to supply our drive system solutions together with short delivery time and a high variety. 在维也那附近的工业区WIENER NEUDORF 公司所拥有工厂里组装由供货商 提供的减速箱零件。因此可以在较短的时间里为各类不同的要求提供我们的 驱动系统解决方案。
History 发展史 • 1985/86Start of the project “Piesting”, planning of a flexible gear plant with ultra-modern high-tech production elements. Production methods like case hardened teeth, finished by skive • hobbing and honing of tooth flankes, as well as different new developed grinding systems. • The plant was intended for working in three shifts. The production should manufacture gears, • housings and modular motor parts. • 开始实施“PIESTING”工程,计划建立一个以高科技生产设备为核心拥有快速 应变能力的齿轮生产工厂,生产工艺包括齿面硬化,齿面刮磨,齿边处理及 各类新型磨削系统。必要时工厂可以三班工作生产齿轮,壳体及模组式电机零件。
History 发展史 • 1992We launch our products as well as our know-how on foreign markets and enter into joint ventures and cooperations, for example: Watt drive Arnsberg (Germany) + Watt Eurodrive Singapore. • 我们将产品和技术带到海外市场并建立合资合作企业. • 如: 德国的 ”WATT DRIVE ARNSBERG(GERMANY)”, • 新加坡的 ”WATT EURODRIVE SINGAPORE” • 1994-96Further expansion – South Korea, foundation of Watt Euro-Drive in Malaysia. • 进一步扩展到南韩,马来西亚。
Austrian Award 奥地利国家荣誉证书 • Award of the Austrian national coat of arms • 获得奥地利国家荣誉证书
ISO 9001 1993Certificate of approval by Lloyd’s Register according to ISO 9001 经劳氏批准并注册的 ISO9001质量认证。
History 发展史 Dec. 97Start of the project MAS-Modular Drive System. A project for research, development and production of high developed drive systems. Investment: € 7,3 Mio. Purpose of this project: the location Piesting has to be adapted to the new millenium with a new gear unit program and renewed production logistics, with machinery for work in 4 to 5 shifts for reducing the production costs, otherwise we would have been forced to move with the production of certain parts in low cost countries 开始MAS模组化驱动系统工程,这项工程旨在研发生产高技术驱动系统,投资七百三十万欧元。它以保持PIESTING总厂在新世纪的竞争力为目的。以更 新的齿轮设计,生产及后勤管理方案把生产提高到每日四至五班,来降低生 产成本,以免被迫转移到低劳工成本的国家去。
History 发展史 • Jan.98Foundation of a new subsidiary in South Germany - Watt drive Sued near Stuttgart as assembling and service centre for WATT technology. • 在德国南部 STUTTGART 建立新的分公司 WATT DRIVE SUDED 作为 WATT 的安装和技术服务中心。 • 1998Opening of the WATTdrive sales and service centre in technology centre Bergisch Gladbach (near Koeln). In the beginning 10 employees (among them 7 Dipl.-Ing. of electronics) started sales of WATT drive systems on 1st July 1998. • 在BERGISCHGLADBACH 技术中心开设瓦特销售和服务中心。在初创时期十位员工 (7人有电气专业的学位 ) 的努力下于1998年7月1日开始销售瓦特的驱动系统.
History 发展史 1999-2000Production start of the project MAS 2000 according to the most modern technology aspects. 根据最新技术研制的 MAS 2000 系列投入生产。
Information about the WATT Drive company 公司简介 Subsidiaries: WATT Drive North Arnsberg, Germany 德国 分公司 WATT Drive North Servicecenter Köln 德国 WATT Drive South Stuttgart, Germany 德国 WATT Eurodrive Singapore 新加坡 WATT Eurodrive Malaysia 马来西亚 WATT Trade Austria 奥地利 WATT Eurodrive Singapore 新加坡 WATT Drive North 德国 ARNSBERG WATT Drive South 德国Stuttgart WATT Drive Trade 奥地利 Now NEW building WATT Drive Malaysia 马来西亚 WATT Drive North Servicecenter Köln 德国
Partner – and sales agents 合作伙伴和代理商 Far East - ASIA
Partner – and sales agents 合作伙伴和代理商 North America - USA
Delivery support 技术支持 • Our three profit-centers for mechanical-, electrical- and electronic drives are organised to come with reliable answers and technical support within hours. 机械,电气和电气驱动三个技术中心能为客户在数小时内提供技术 支持和可靠解决方案。 • A large stock of pre-assembled gear units guarantees short delivery times - in some cases even in 24 hours. 库存的标准预装配的齿轮箱确保了较短的供货时间-某些型号甚至不 超过二十四小时。 • A just in time production for projects and larger customer-orders. 为大批量的定单和项目,采取即时生产的方案。 • Our modular geared motor-system combines some thousand parts to millions of different applications. 模组化的齿轮电机系统将几千个零件组合成数百万个不同产品。
Delivery time 交货时间 Short delivery time as a result of the modular MAS 2000 Program. MAS 2000 方案将交货时间缩短 交货时间 4周
Comparison of the article groups 产品销售量比较 : HG... Helical gear units 斜齿轮减速箱 RG... Variable speed drives 变频器 SG... Helical worm gear units 斜齿轮-蜗轮蜗杆减速箱 FG... Parallel shaft gear units 平行轴齿轮减速箱 CG... Angle parallel shaft gear units 伞齿-斜齿轮减速箱
MAS 2000 Why Is WATT A Better Choice ? 为什么瓦特 是最佳的选择?
MAS 2000 program 系统 WATT MAS 2000 program • 瓦特 MAS 2000 系统
MAS 2000 – program MAS2000-系列 Shaft mounted geared motor 轴安装-斜齿轮减速电机 Parallel shaft geared motor 平行轴-斜齿轮减速电机 Helical geared motor Helical worm geared motor 斜齿轮减速电机 斜齿轮-蜗轮蜗杆减速电机
MAS 2000 – program 系统 Foot- Execution 地脚安装 WAG (B3) Flange- Execution 法兰安装 WAC (B14) Flange- Exectution 法兰安装 WAF (B5) Integral motor 配减速箱专用电机 WAR (B5-special)
MAS 2000 – program 变频器系列 L3000 V3000 L2000 V2000
Gears-basic 简介 A brief overview about the differents at the WATT MAS2000 gear program 瓦特 MAS 2000 系统简介
Helical geared motors 斜齿轮减速电机 P1 = P2 Input power = Output power 输入功率 = 输出功率 P1 UNIBLOCK gearcase 整体式齿轮箱 Everlasting by rich sizing and precise manufacturing 多尺寸精确加工 P2 Diverse flanges screwable 方便的螺栓铆接法兰
Shaft mounted geared motors 轴安装-斜齿轮减速电机 P1 = P2 Input power = Output power 输入功率 = 输出功率 P1 Support - shaft mounted 轴安装 Extremly form-stably case 稳定成型的箱体 Smooth surface 加工成光滑表面 P2 Special double chamber shaft seal 特殊设计的双唇轴封
Parallel shaft geared motors 平行轴-斜齿轮减速电机 P1 = P2 Input power = Output power 输入功率 = 输出功率 Extremly form-stably case P1 UNIBLOCK design all gear surfaces are machined 单体结构,各面加工 P2 Special double chamber shaft seal 特殊设计的双唇轴封 Smooth surface 加工成光滑表面
Helical worm geared motors 斜齿轮-蜗轮蜗杆减速电机 P1 = P2 + PV Input power = Output power + power loss 输入功率 = 输出功率 + 损耗功率 PV Very high efficiency 较高效率 2-stage base transmission 两级传动 P1 Optimized gear tooth profile 优化齿形 P2 Special double chamber shaft seal 特殊设计的双唇轴封 Generally machined gear gase 经多面加工的齿轮箱
Angle parallel shaft geared motors 伞齿-斜齿轮减速箱 P1 = P2 Input power = Output power 输入功率 = 输出功率 P1 Case on all sides machined 箱体各面均被加工 Primary gear unit with motor is turnable 4 x 90° 第一级齿轮可回转四个90度位置 P2 Flat housing 平整的箱体
Helical bevel geared motors 伞齿-斜齿轮减速电机 P1 = P2 Input power = Output power 输入功率 = 输出功率 2-stage base transmission 两级传动 P1 Space saving by ingenius motor position 改变电机位置以减少空间 Generally machined – UNIBLOCK 单体结构,各面加工 P2 Special double chamber shaft seal 特殊设计的双唇轴封
Gears-basic Basics about Drive Technique 驱动技术基础
Ratio 减速比率 4- pole motor 四极电机 i......ratio 变速比率 [-] n1...motor speed 电机转速 [min-1] n2...output speed 输出转速 [min-1]
Torque 扭矩 4- pole motor 四极电机 M...torque 扭矩 [Nm] P....power 功率 [kW] n....speed 转速 [min-1] h....efficiency 效率 [%] ratio n2 [rpm] 1500 300 150 100 75 60 50
Efficiency 效率 1...helical gear 螺旋齿 parallel shaft gear (shaft mounted gears) 平行轴 (轴安装齿轮) angle parallel shaft gear 伞齿-斜齿轮 helical bevel gear 斜伞齿轮 2...helical worm gear (瓦特, ...) 斜齿轮-蜗轮蜗杆 3...worm gear / double worm gear 蜗轮/双蜗轮 (Bonfi, SITI, Motovario, ...) h....efficiency 效率 [%] P1....input (motor) power 输入(电机)功率 [kW] P2....output (gear) power 输出(齿轮箱)功率[kW]
The advantage of WATT Drive 瓦特 驱动的优点 The reason for our success! WATT Drive follows new IDEAS. 成功的主因: 瓦特 所采用的新设计
Worm gear efficiency 蜗轮效率 SG – worm gear (traditional) 蜗轮蜗杆 (传统) h= 50% 10 HP 5 HP SUA – WATT helical worm gear (advance) h= 90% 瓦特斜齿轮- 蜗轮蜗杆 (先进) 10 HP 9 HP
Helical worm geared motor MAS 2000 WATT Saves Assembly Cost 节约安装成本
Comparison of inline with shaft geared motors (price %) 标准减速电机驱动与轴装式减速电机驱动的价格比较 Machine, driven by standard geared motor以标准减速电机驱动的设备 1 Geared motor 100% 减速电机 2 Chain Sprocket 10% 小链轮 3 Support geared motor 30% 电机支座 4 Chain 15% 链条 5 Chain Sprocket 15% 大链轮 6 Protection hood for chain 30% 安全盖 Total 200% 总计
Comparison of inline with shaft geared motors (price %) 标准减速电机驱动与轴装式减速电机驱动的价格比较 Machine, driven by shaft mounted geared motor 以轴装式减速电机驱动的设备 1 Shaftmounted Geared motor 110%-125% 减速电机 2 torque arm 5% 力臂支架 Total 115%-130% 总计
Comparison of inline with shaft geared motors (price %) 标准减速电机驱动与轴装式减速电机驱动的价格比较 1 Geared motor 100% 减速电机 2 Chain Sprocket 10% 小链轮 3 Support geared motor 30% 电机支座 4 Chain 15% 链条 5 Chain Sprocket 15% 大链轮 6 Protection hood for chain 30% 安全盖 Total 200% 总计 Machine, driven by standard geared motor 以标准减速电机驱动的设备 Machine, driven by shaft mounted geared motor以轴安装的减速电机驱动的设备 1 Shaft mounted Geared motor 110%-125% 减速电机 2 torque arm 5% 扭矩臂 Total 115%-130% 总计
Shaft mounted gear unit 轴安装式减速电机 WATT DRIVE SEW NORD
Exambles for mounting UNIBLOCK 单体式减速电机安装实例
Advantages 优点 our advantage 我们的优势 higher torques 大转矩 higher ratios 高转速比率 higher efficiency 高效率 optimized gearings 优化齿型 optimized modular system 优化模组系统 your profit 您的利益 economic solutions 经济的解决方案 higher operation safety 较高的安全性能 quick and reliable delivey times 快速可靠地交货 compact units 精巧的整合 lower operation charges 低廉的运作成本
The MAS modular Drive System 模块驱动系统 WATT Drive MAS 2000 modular system MAS 2000 模块系统
Modular Gear System 模块系统
Our modular system 模块系统 MAS 2000 Assembly mounting 安装方式 Shafts 轴结构 Gear units 减速箱 Built-on motors drives 电机/驱动器的连接 Modular motor system 电机模块系列 Reluctance-/ Synchronous motor 反应式异布电机 Integral inverter 一体式变频电机 EUSAS motor EUSAS 电机 Torque motor 力矩电机 Built-on motors 连接电机 Solid shaft 实芯轴 Flange 法兰盘安装 Helical gear 斜齿轮减速箱 Brake 煞车器 Motor protection 电机保护 Direct mount 直接连接 Hollow shaft 空芯轴 Foot 地脚式基础安装 Shaft mounted gear 轴安装-斜齿轮 Forced cooling 强制冷风扇 Encoder Hollow shaft+ shrink disc 空芯轴+收缩盘 Torque arm 力臂支架 Parallel shaft gear 平行轴-斜齿轮 Input unit 输入轴连接 Encoder 编码器 Protection cap 防护罩 Helical worm gear 斜齿轮-蜗轮蜗杆 IEC-, NEMA adapter IEC,NEMA 适配器 Support nose 挂耳支撑安装 Connection/ Switches 启动开关 Backstop 单向转动器 Angle parallel shaft gear 伞齿-斜齿轮 SERVO adapter SERVO 适配器 Uniblock 单体安装
Modular gear system 模块化齿轮系统 MAS 2000 WATT MAS 2000 The modular drive system stands for 瓦特 MAS 2000 模块驱动系统: MODULARES GEAR PROGRAM with a multitude of uniform parts integrated in different gearbox-applications. UNIBLOCK-DESIGN 模块化齿轮方案 将大量通用零件整合于不同的齿轮箱中。 单体设计。 MODULAR MOTOR PROGRAM with a SYSTEMMOTOR designed to build customized applications from a kit 模块化电机方案 从常备方案中设计出用户化的系列电机模块。 MODULAR ELECTRONIC PROGRAM 模块化电气方案 with frequency inverter, softstarter, electronic components, control devices and electronic drive systems. 由变频器,软启动,电子零件,控制设 备和电气驱动系统等组成。
Primary gear unit 齿轮箱 MAS 2000 Parallel shaft gear unit 平行轴齿轮箱 Shaft mounted gear unit 轴安装齿轮箱 Helical worm gear unit 斜齿-涡轮蜗杆箱 Helical gear unit 斜齿轮箱 Gear wheel 1st stage 第一级齿轮 Primary gear unit 初级齿轮箱
Constant 常量 constant常量 MAS 2000 Unique in the market 独特设计 • Shaft pinion trimed to modulation / extremly reduced variety of parts 轴接小齿轮的模组化/ 统一了多样的零件。 Pinion socket 衬套 without keyway 无键槽 Number of parts up to 2000 Nm: 2000 牛米以下零件种类数 : GM 97: 153 MAS2000: 52 Direct mounting 直接连接 Ø Motor shaft电机轴 IEC-adapter IEC-连接套筒 Ø Motor shaft电机轴 Adapter socket 连接套筒 with keyway 带键槽
MAS 2000 Unique in the market 独特设计 • Helical gear units have only one gearhouse for foot / flangetypes • 斜齿轮减速箱 – 单体 底座 / 法兰安装型。