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Grain Processing: Corn, Wheat, Soy | Efficient Milling and Extraction

Explore the advanced processing methods of corn, wheat, and soy, including wet and dry milling techniques, to extract valuable products such as corn starch, wheat flour, and soybean meal.

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Grain Processing: Corn, Wheat, Soy | Efficient Milling and Extraction

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  1. The Big Three • Corn • Feed Grain • Export • Processing • Wet Milling • Dry Milling • Wheat • Export • Flour • Soybeans • Export • Processing

  2. Corn Wet Milling Clean and Inspected Corn 100 % Steep Tanks Steepwater Steepwater Evaporation Condensed Fermented Extractives 3 % Germ Germ Separation Germ Germ Extraction Crude Corn Oil Corn Germ Meal Grinding Mills 26 % Corn Gluten Feed Washing Screens 5% Centrifugal Separators Corn Gluten Meal Starch washing and Hydro clones Starch and Sweeteners 2% Refining Loss 64%

  3. Corn Wet Milling Raw Material Inputs Production Outputs #2 Yellow Corn Corn Starch Corn Syrup HFCS Corn Sweetener Crude Corn Oil Dextrose Corn Gluten Meal Corn Gluten Feed

  4. Wet and Dry Cleaning Corn Corn Dry Milling 100 % 3% Germ Degerming Corn Oil Extraction Crude Corn Oil Reducing Rolls Reduce particle size Flaking Grits Throughstock Drying and Cooling 66% Sifter Brewers Grits Aspirator Air currents and sieves classify particles Grinding Sifter Corn Meal Corn Flour 29% Hominy Feed 2% Refining Loss

  5. Corn Dry Milling Raw Material Inputs Production Outputs #2 Corn Masa Flour Hominy Feed Corn Meal Crude Corn Oil Corn Grits

  6. Clean and Inspected Wheat 100 % Wheat Milling Separator Sticks & stones removed Bulk Magnet and Air Currents Iron, steel & Impurities removed Sifter Flour Bagged Tempering Water added to aid milling process 83% Purifier Air currents and sieves classify particles Entoleter Removes unsound wheat Middlings Reducing Rolls Reduce particle size further Grinding 15% First Break Passes corrugated rollers 2% Refining Loss

  7. Wheat Milling Raw Material Inputs Production Outputs Wheat Flour Wheat Millfeed (Middlings) Bags (historically)

  8. Soy Millfeed Soybean Oil Clean and Inspected Soybeans Soybean Processing 100 % 7%or 0% Drying Hulls ground into Millfeed Dehull Solvent Hexane Dehulled Soybeans Extraction 18% Cracking Flaking Solvent/Oil/Wet Soybean Meal Mixture Distillation Bulk Desolventizing/ Toasting/ Drying/ Cooling Soybean Meal Bagged 73% or 80% 2% Refining Loss

  9. Soybean Processing Raw Material Inputs Production Outputs Soybean Meal #2 Soybeans Soybean Millfeed Hexane Crude Soybean Oil Kaolin

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