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TIDVG Issue. R. Losito, EN/STI LMC, 09/07/2014. Content. Introduction to TIDVG The problem Video of the endoscopy Discussion on dangerous beams Strategy for replacement and protection Conclusions and decisions. Introduction to TIDVG.
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TIDVG Issue R. Losito, EN/STI LMC, 09/07/2014
Content • Introduction to TIDVG • The problem • Video of the endoscopy • Discussion on dangerous beams • Strategy for replacement and protection • Conclusions and decisions
Introduction to TIDVG • TIDVG stands for Target Internal Dump Vertical Graphite • Used to dump the high energy beams in the SPS: • Follows a vertical+horizontal kicker able to paint beams on its core between 105 to 450 GeV • Beams up to 37 GeV are dumped on the TIDH • Beams between 37 and 105 GeV cannot be dumped.
Introduction to TIDVG Copper jackets (OFE, C10100 H02) Iron Shielding (EN-GJL-200) Tungsten blocks (Densimet 180) 0.3 m Copper blocks (OFE, C10100 H02) 0.5 m Beam direction Aluminum blocks (EN AW 6082 T6) 1 m Graphite blocks (2020 PT) + Titanium coating 2.5 m
Introduction to TIDVG • Painting is used to reduce the internal stress of the internal blocks • Stresses and temperatures can become extremely high for repeated impact • Cooling of the blocks rely on contact between the blocks and surrounding copper. Not a clearly defined value, so impossible to correlate precisely with external temperature. • Temperature probes originally not positioned close to the Al blocks
Introduction to TIDVG • Painting is used to reduce the internal stress of the internal blocks • Stresses can become extremely high anyway for small size beams or repeated impact • Cooling of the blocks rely on contact between the blocks and surrounding copper. Not a clearly defined value, so impossible to correlate precisely with external temperature. • Temperature probes originally not positioned close to the Al blocks
Introduction to TIDVG Vacuum Issue Radioprotection issue • TIDVG contains a lot of graphite: porous material, releasing big quantities of water vapour and other gases when impacted. • Because of it design can only be baked in situ at 150°C. During operation can easily reach 300°C. • Requires therefore long commissioning with beam to get to a satisfactory vacuum level • Becomes extremely radioactive • Today (after more than 1 year cooldown) we can still measure about 15 mSv/h at contact. • Even taking a picture inside requires ALARA approach
Introduction to TIDVG Operational observations Conclusion • No disruptive vacuum peak, nor complete beam loss was observed during Run 1 • Measurement of aperture before closure of the machines did not show any limitation of aperture on the TIDVG • When disconnected last summer, the TIDVG was immediately closed and put under vacuum to try not to lose commissioning.
The problem • At reconnection, the VSC team had to look inside and this is what they saw looking upstream • Big “stones” of Al laying here and there • A probable deformation of the Al blocks. • Analysis of one of the stones confirmed it is Al.
The problem • It was decided to conduct asap an endoscopy • The endoscopy confirmed destructive damage to the first Al block and partial damage to the second one. • It has been decided to replace the TIDVG with a spare one
Discussion on Dangerous Beams • During Run I the SPS has seen powerful operational beams (CNGS, FT, LHC) as well as test beams during MD • The damage has certainly been caused by continuous energy deposition rather than by an incidental grazing impact. • Al is clearly the weakest material in the TIDVG, having a melting point of about 580 °C. • A simplified approach has been used in 2009 to determine limits for beams to be dumped on the TIDVG.
Discussion on Dangerous Beams • Beams considered in 2009
Discussion on Dangerous Beams TIDVG #2 (damaged) TIDVG #3 (spare to be installed) • Graphite : 2.5 m • Aluminum : 1.0 m • Copper : 0.5 m • Tungsten : 0.3 m • Graphite : 2.7 m • Aluminum : 0.8 m • Copper : 0.5 m • Tungsten : 0.3 m
Discussion on Dangerous Beams • Simulations assumes beams damped until 450 degrees are reached in the Al block, then switch off for 5 minutes • Only 5 cycles, then assumes steady state is reached (thanks to water cooling).
Discussion on Dangerous Beams • Results in this table will be crossed checked again • 20 cm more graphite (and less Al) are effective in reducing temperature in the Al block. • Of course, one loses in dumping efficiency (already only 150 GeV/c are absorbed for every p+ at 450 GeV/c ) • In practice, we have lower temperatures also because we deposit less energy in the dump (increase dose downstream?)
Discussion on Dangerous Beams Can we simplify with a steady state analysis? • Simplified steady state analysis can provide a rough figure for max number of p+/sec that can be dumped on the TIDVG. • Assuming 400°C as max Al temperature, we get a limit of around 3.5 1012 p+/sec • At present, no operational beam has dramatically passed this limit, so this analysis is clearly too optimistic. • Dynamic effects certainly play a role, detailed simulations are necessary.
Strategy for replacement • The TIDVG is basically made of two parts: • The core containing the absorbing blocks • The external shielding (24 Tons of Iron) • We have a spare core, almost identical to the installed one. • It has to be baked out before installation in the shielding (2 weeks) • The shielding has to be recovered from an old one, used until 2004, stored in the Radioactive storage in B954 (2 mSv at contact outside, certainly more inside). • Being optimistic it can be reinstalled mid August, then aligned and baked just before the restart of the SPS: • schedule has not been checked vs availability of resources, just put tasks in series one after the other
Strategy for replacement and protection • Because the spare is identical to the present one, we have to understand better the limitations to be imposed to operation. • A “crisis” effort is being launched to determine how many consecutive times we can dump the beams on both TIDVG and TED. • Priority given to the following: • LHC – 25 nsec • LHC – 25 nsec (doublet) • LHC – 50 nsec • OP will set software interlocks to block injections after a predefined number of consecutive dumps for each beam
Strategy for replacement • We have to immediately launch the manufacturing of a new spare (TIDVG #4). • Earliest date for its availability (my guess): Winter stop 2015/2016 if we do not modify dramatically its design. • We’ll profit to crosscheck whether Al can be avoided and replaced with something else. What is the next bottleneck? • Definition of new series of materials by Dec. 2014, to have the spare ready in Dec. 2015. • Will probably need to significantly change the design for LIU/HL-LHC era if higher intensity beams are to be produced in the SPS.
Conclusions • A big yellow card for (us and) LHC beams in the SPS… • We need to understand better the limitations in terms of beam intensity, brightness, repetition rate etc… • We need to work on improving the spare for winter stop 2015/2016 • In the immediate: • Decide on priority of beams to be studied • Acknoeledgement to RP, VSC, MME, HE for immediate reaction