260 likes | 971 Views
“Zmieniamy Polski Przemysł”, 3 rd February 2009, Warsaw. FLUOR AS EPC LEADER IN POWER SECTOR. AGENDA. Safety Always First Fluor Corporation Fluor P ower Fluor in Poland Fluor’s Power Experience Why Fluor?. SAFETY ALWAYS FIRST.
E N D
“Zmieniamy Polski Przemysł”, 3rd February 2009, Warsaw FLUOR AS EPC LEADER IN POWER SECTOR
AGENDA Safety Always First Fluor Corporation Fluor Power Fluor in Poland Fluor’s Power Experience Why Fluor?
SAFETY ALWAYS FIRST TCIR rate of 0.40 with 318 million man-hours worked!In 2008 Fluor noted recordable TCIR = 0.33
FLUOR CORPORATION • One of the largest publicly owned Engineering, Procurement, Construction and Maintenance companies • 2007 revenue: $16.7 billion3Q2008 revenue: $16.3 billion • 2007 new awards: $22.6 billion3Q2008 new awards: $20.9 billion • 2007 backlog: $30.2 billion3Q2008 backlog: $36.5 billion • Over 1,000 projects annually, serving morethan 600 Clients in 85 different countries • More than 47,000 employees worldwideincluding 630in Poland • Offices in more than 25countries • Nearly100years of experience Fluor Corporate Headquarters Dallas, Texas
FLUOR CORPORATIONServing Diversified Industries POWER Government Energy & Chemicals Global Services Industrial & Infrastructure • Chemicals • Downstream • Upstream • LNG • IGCC • Solid Fueled& Biomass • Gas/IGCC(including Wind Farms, Solar Plants) • Betterments(CO2, SO2, NOx) • Nuclear • Operations & Maintenance • Procurement • Project Execution Services • Sr. VPs Project Management • Construction Equipment & Tools • Government Projects in USA and rest of the world • Environmental & Nuclear • UK Nuclear Decommissioning Authority • Mining • Metals • Telecommunication • Transport • Water • Life Sciences • Manufacturing • Microelectronics • Healthcare
FLUOR POWERGlobal Presence – Power Offices Only Camberley, UKGas/Solid Fueled/Nuclear/Plant Betterment Madrid / Asturias, Spain Gas Fueled/Rnewables Haarlem, The Netherlands Gas and IGCC Gliwice, PolandEPC & Workshare Brno, Czech Republic EPC & Workshare Charlotte, NCGas/Solid Fueled/Plant Betterment Shanghai, ChinaPlant Betterment/IGCC / Solid Fueled Greenville, SCSolid Fueled/Plant Betterment/Nuclear/Renewables Aliso Viejo, CAGas Fueled/IGCC/Renewables Manila, Philippines Global Execution CenterGas Dallas, TXCorporateHeadquaters New Delhi, IndiaGlobal Execution Center Gas/Coal Houston, TX Gas/Solid Fueled Johannesburg, South AfricaGas/Solid Fueled/Nuclear
FLUOR IN POLANDGliwice Office • The biggest project office in Poland, more than 630employees • Industry experience since 1945 • Executing local, regional & international projects • Executing EPC & workshare projects • Using the same tools and Management & Quality & HSE Systems as other Fluor’s Offices • More than400 3D PDS stations • ISO9001 since 1998
FLUOR’S POWER EXPERIENCE Gas FueledCapabilities • EPC industry leader in Gas Fueled Power Plants – 100,000 MW • 300Gas Turbines installed in160Power Stations worldwide • Power range from 49MW to1,789MW • All fuel types: Natural gas, low Btu gas, fuel oil, others • Technology: Simple Cycle, Combined Cycle, Combined Heat & Power, IGCC • Working with all major Turbine Suppliers: GE, Siemens, Alstom, Mitsubishi, Toshiba, ABB, Sulzer and others • Working with HRSG Suppliers including: Nooter Erikson, Aalborg, Deltak, Vogt, NEM
FLUOR’S POWER EXPERIENCE Gas Fueled – Only Projects Since 2002
FLUOR’S POWER EXPERIENCEGas Fueled - Project Highlights Completed date: 2006 Location: Las Vegas, Nevada, U.S. Description: Gas Turbine Combined Cycle Power Plant – 1,200 MW AQCS: Fuel Conditioning SCR Fluor Scope: Engineering, Procurement, Construction, Commissioning Gas Turbines: General ElectricHRSGs: General Electric The largest air cooled condenser in North America Project: Chuck Lenzie Generating Station
FLUOR’S POWER EXPERIENCE IGCC Capabilities • 30 years experience in industry gasification technology • Gasification know-how on both Power Plants and Process Plants • All fuel types: Coal, lignite, biomass, petroleum coke, others • IGCC technology neutral:ConocoPhilips E-Gas, ECUST, GE, Lurgi, Mitsubishi, Shell, Siemens SFG, Uhde PRENFLO • Expertise in supporting technologies:Sulfur recovery, CO2 recovery & compression • Fluor has done more than 150 gasification studies and analysis, designed & built more than 20 gasification projects including: • Sasol II & Sasol III in South Africa - the largest coal gasificationplant in the world processing 100,000 ton coal per day • Great Plains Synfuels Plant, North Dakota, U.S. – the largest coal gasification plant in North America with CO2 capture, designed by Fluor
FLUOR’S POWER EXPERIENCE IGCC– Key Projects Highlight
FLUOR’S POWER EXPERIENCEIGCC - Project Highlights Completed date: 1997 Location: Pernis, The Netherlands Description: Gasification of 1,656 tons/day of residual oil to syngas & Combine Cycle Gas Power Plant AQCS: Sulfur removal Fluor Scope: Engineering, Procurement, Construction Managment Technology: Shell Part of syngas used to produce 285 tons/day of hydrogen Rest of syngas used for combined cycle power generationGas Turbines: General Electric Project: Three-Train Gasification Unit
FLUOR’S POWER EXPERIENCE Coal Fueled Capabilities • In the last 10 years designed & built more coal fired plants thanany other EPC company in Power business • Power from 65MW to1,760MW • Technology: Subcrititcal, Supercritical, Ultra Supercritical, Circulating Fluidized Bed • All major fuel types: Coal, pulverized coal, lignite, biomass, others • Working with all major Steam Turbine Suppliers: GE, Siemens, Alstom, Mitsubishi, Toshiba, ABB, Sulzer and others • Efficiently reducing the schedule and capital costs utilizing available reference plant designs:2x65MW, 181MW, 250MW, 400MW, 2x615MW, 2x750MW, 2x800MW
FLUOR’S POWER EXPERIENCECoal Fueled – Projects Highlight Ongoing, target completion date: June 2010 Location: Robertson County, Texas Description: Supercritical Pulverized Coal Fired Power Plant – 1,634 MW AQCS: Baghouse, Wet FGD, SCR, Mercury Control using Activated Carbon Injection Fluor Scope: Engineering, Procurement, Construction, Commissioning 80% cleaner than average in U.S. 2500 craft at peak Steam Turbines: GE Boilers: Alstom, Babcock & Wilcox Project:TXU Oak Grove Project
FLUOR’S POWER EXPERIENCE Betterments & Renewables Capabilities • To comply with environmental legislation • To increase efficiency of existing units • Flue Gas Desulphurization – 43 units; 19,665MWRemoval of SO2 • Selective Catalytic Reduction – 28 units; 16,081MWRemoval of NOx • Electrostatic Precipitator/Fabric Filters – 42 units; 25,882MWRemoval of dust • Mercury Control System – 12 units; 7,241MW • Renewables: Wind Farms, Solar, Biomass
FLUOR’S POWER EXPERIENCE Betterments – Only Projects Since 2002
FLUOR’S POWER EXPERIENCEBetterments– Projects Highlight Completed date: October 2008 Location: United Kingdom Description: To achieve compliance with the LCP, IPPC AQCS: 6 SCRs on 6x500MW coal fired units Fluor Scope: Feasibility Study The only technology neutral offer made Fluor successful to win the next stage FEED Project: SSE SCRs at Fieddler’s Ferry and Ferrybridge 3D PDS models on Feasibility Study stage
FLUOR’S POWER EXPERIENCERenewables– Projects Highlight Ongoing Location: Cost of Suffolk, UK Description: 500 MW Wind Farm 140 wind turbines 3.6MW each Associated infrastructure including met masts and offshore transformers Wind Turbines by Siemens Fluor Scope: Engineering, Procurement, Construction, Commissioning Once constructed it will be the world’s largest offshore wind farm project 147 square kilometres Project: Greater Gabbard Offshore Wind Farm
FLUOR’S POWER EXPERIENCE Betterments - CCS Capabilities • Fluor owns CO2 Capture Technology -Econamine FG PlusSM • 37 CO2 Capture Units built based on this technology • More than 20 years of proven operating experience • Econamine FG PlusSM works well in difficult environments like boiler stack and gas turbine flue gas streams • Fluor has experience with following captured CO2 treatment: utilization within chemical plant, compressing and liquefying, transporting, Enhanced Oil Recovery, purifying for food industry • Fluor has designed and constructed almost 2000 km of CO2 transport pipelines including infrastructure – pump stations, meter stations, injection points • Fluor is executing feasibility study for CO2 storage to the reservoir under the see bed for Confidential Client in the U.S.
FLUOR’S POWER EXPERIENCECO2 Capture & Transport – Projects Highlight • Wyoming to Dakota CO2 Pipeline Project, U.S.Scope EPC, Ongoing but Phase 1 completed 1000 km CO2 pipelines 16-inch & 20-inch with 9 pump and 13 meter stations. Phase 1 completed: 170 km CO2 pipelines, 1 pump and 3 meter stations. • CO2 Removal from Flue Gas Bellingham, Massachusetts, U.S.Scope EPC, Status: Completed in 1992 CHP Plant with CO2capture capacity of 350 ton/day. Captured CO2 is compressed, purified and liquefied to be sold to the food industry • E.ON Energie AG CCS Pilot Plant, Wilhelmshaven, GermanyScope EPC, Status: OngoingCO2capture capacity of 70 ton/day on existing 474 MW Coal Power Plant. CO2 will be compressed and liquefied for transport. • Gassnova CO2 Capture at Karsto, NorwayScope FEED, Status: OngoingCO2capture capacity of 3,000 ton/day on existing 420 MW Gas Power Plant. Once built it will be the largest CO2 capture facility in the world on gas plant.
FLUOR’S POWER EXPERIENCE Nuclear Energy Capability • Fluor’s nuclear diverse experience begun in 1940s • Designed 3 Nuclear Power Plants • Constructed 10 Nuclear Power Plants, and supported construction of 10 others • From 1977 focused on modifications and maintenance (90million hours) • In 1990s expanded services for decommissioning and environmental cleanup • Fluor has performed about $1 billion annually in nuclear facility decommissioning over the past 10 years • Since 2007, again all licences in place and full EPC capabilitiesfocusing on new builds and modifications • Experience with PWR and BWR reactor technologies • 2,750 personnel with nuclear experience
FLUOR’S POWER EXPERIENCE Nuclear Energy – Current Projects Highlight • South Texas Project, Bay City, Texas, U.S. • Engineering, Procurement, Consturction and Commissioning • 2 new Advanced Boiling Water Reactors (ABWRs) • Total capacity of 2,700MW • Toshiba will provide reactors • 6,000 craft planned on site • First 2 new units built in U.S. for more than 2 decades • Oconee Nuclear Station, Lake Keowee, South Carolina, U.S. • Engineering, Procurement, Construction and Commissioning • Major capital modifications • Installing tornado barriers, replacement of 1,5 MW pump (nuclear safety item) with all associated piping, new reinforced concrete building to house emergency switchgear and about 80 km of wiring • Construction started in June 2008 • Currently 55 craft on site; 300 planned in peak
WHY FLUOR? • Executing of all type of Power Plants worldwide • Financial stability • Sourcing material globally • Strategic Relationship Agreements (SRAs) • Linking global engineering resources • Meeting compressed schedule • Having excellent safety records, unmatched by competition • European Power Market is changing – EPC Contractors have larger role on projects • Number #1 in Fortune Magazine’s “EPC Category”of America’s largest corporations
FLUOR AS EPC LEADER IN POWER SECTOR Thank You Dariusz Kiełtyka E-mail: dariusz.kieltyka@fluor.com